Mazda Protege 5 2001-2003 Service Repair Shop Manual
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🏷️ Basic Information Identification Make: Mazda Model: Protege 5 Generation: First Generation (BJ Series) Codes Chassis Code: BJ5W 👋 Introduction Market Position Segment: Compact Wagon / Sport Wagon Target Audience: Families, young professionals, enthusiasts seeking a practical and sporty vehicle. Competitive Analysis Key Competitors: Subaru Outback, Honda CR-V, Toyota RAV4, Ford Focus Wagon Key Features Unique Selling Points: Sporty handling, versatile cargo space, distinctive styling, reliable mechanicals. Manual Value Proposition: Empowers owners to perform essential maintenance and repairs, saving significant costs associated with dealership or independent mechanic services. 📋 Manual Details Coverage Areas Geographic Markets: North America Specific Regions: USA, Canada Page Count Estimated Page Count: 1500+ Manual Type Type: Service and Repair Shop Manual Language Language: English Format Digital Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Control System (ECM), Fuel System, Ignition System, Exhaust System, Lubrication System Drivetrain: Automatic Transmission, Manual Transmission, Drivetrain Components (CV joints, driveshafts) Chassis: Suspension System (Front & Rear), Steering System, Brake System (ABS included) Electrical: Body Electrical System, Lighting, Instrumentation, Powertrain Control Module (PCM) Wiring Diagrams, Body Control Module (BCM) Wiring Diagrams Body And Trim: Body Exterior, Interior Trim, Body Sealing, Doors, Windows, Seats Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replenishments Diagnostics: Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Component Testing Procedures Repair And Rebuild: Engine Rebuild Procedures, Transmission Overhaul, Suspension Component Replacement, Brake Caliper Rebuild Special Tools: Identification of required special tools for specific repairs Technical Depth Depth: Comprehensive: From basic fluid changes to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable Text Content Print Quality Resolution: High-resolution scans suitable for printing Binding Type Binding Type Digital: N/A (Downloadable) Paper Type Paper Type Digital: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE Engine Type: Inline 4-Cylinder, DOHC (Dual Overhead Camshafts), 16 Valves Displacement: 2.0 Liters (1991 cc) Performance Horsepower Net: 130 hp @ 5200 rpm (approx.) Torque Net: 135 lb-ft @ 4000 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Sequential multiport Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Management ECM Type: Denso or similar, with OBD-II diagnostics Cooling System Coolant Type: Ethylene Glycol based, typically 50/50 mix with distilled water (refer to manual for specific Mazda coolant type) 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission with Overdrive Features Automatic Features: Electronically Controlled, Lock-up torque converter Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact specification and capacity) Automatic Transmission Fluid: Mazda ATF-Type T-IV or equivalent (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length: 4390 mm (172.8 inches) Width: 1705 mm (67.1 inches) Height: 1545 mm (60.8 inches) Wheelbase: 2615 mm (103.0 inches) Ground Clearance: 150 mm (5.9 inches) Cargo Cargo Volume Seats Up: Approximately 29.7 cubic feet Cargo Volume Seats Down: Approximately 57.4 cubic feet Weights Curb Weight Manual: Approx. 1370 kg (3020 lbs) Curb Weight Automatic: Approx. 1390 kg (3064 lbs) Gross Vehicle Weight Rating: Approx. 1870 kg (4123 lbs) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 4 Stars (Driver and Passenger) IIHS Side Impact Rating: Good (for models equipped with side airbags) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional (TCS) on some models Passive Features Airbags: Dual front airbags standard; optional side-impact airbags Seatbelts: Three-point height-adjustable front seat belts with pretensioners, rear three-point seat belts Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with 4 or 6 speakers; optional premium audio with subwoofer. Climate Control: Manual climate control standard; optional automatic climate control on higher trims. Driver Assistance Cruise Control: Standard on most models. Connectivity Power Accessories: Power windows, power door locks, power mirrors standard or optional depending on trim. Diagnostics OBD Ii Support: Full OBD-II compliance for engine diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (using synthetic or synthetic blend oil recommended for optimal performance) Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 60,000 miles (iridium type recommended) Coolant Flush: Every 30,000 miles or 24 months Fluid Specifications Engine Oil Capacity: 4.2 Liters (4.4 US Quarts) with filter change (refer to manual for exact capacity and oil type recommendation) Engine Oil Viscosity: 5W-30 or 5W-20 (refer to manual and climate conditions) Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for specific requirement) Power Steering Fluid Type: Mazda Genuine Power Steering Fluid or Dexron III/Mercon equivalent (refer to manual) Known Issues Engine Mounts: Can degrade over time leading to increased vibration and noise. Exhaust Manifold: Cracking can occur on the cast iron exhaust manifold. Transmission Shifting: Automatic transmission...