Aprilia RST Mille FUTURA 2001-2005 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RST Mille FUTURA Model Nickname: FUTURA Generation Generation Code: RSV Mille based Codes Chassis Code: RP (RST Mille FUTURA) 👋 Introduction Market Position Bike Type: Sport Touring Motorcycle Target Audience: Motorcycle Enthusiasts, Owners, Independent Repair Shops Competitive Analysis Competitors 2001-2005: Honda VFR800 Interceptor, Yamaha FJR1300, Kawasaki GTR1000 (Concours), BMW R1100S/R1150RS, Ducati ST4/ST4S Key Features Styling: Aerodynamic fairing design, integrated luggage capabilities (optional panniers), comfortable rider ergonomics for long-distance travel. Performance Orientation: Derived from the RSV Mille sportbike chassis and engine, offering a potent blend of sport and touring capabilities. Suspension Quality: Often featured premium suspension components like Öhlins or Sachs, providing excellent ride quality and adjustability. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Chassis: Yes Electrical System: Yes Bodywork And Fairings: Yes Suspension: Yes Brakes: Yes Cooling System: Yes Fuel System: Yes Exhaust System: Yes Troubleshooting: Yes Wiring Diagrams: Yes Maintenance Schedules: Yes Specifications And Tolerances: Yes Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (Rotax V-Twin), Transmission, Clutch, Drivetrain Chassis And Suspension: Frame, Front Fork (Öhlins/Sachs), Rear Shock Absorber (Öhlins/Sachs), Swingarm, Steering Braking System: Front and Rear Brakes (Brembo), ABS (if equipped) Electrical And Electronic Systems: Ignition, Lighting, Instrumentation, Battery, Charging System, ECU, Fuel Injection System, ABS Control Unit (if equipped) Body And Trim: Fairings, Seat, Fuel Tank, Headlight, Taillight, Mirrors Fuel And Exhaust: Fuel Tank, Fuel Pump, Injectors, Exhaust System Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Service, Valve Clearance Checks Diagnostic Procedures: Troubleshooting Guides for Common Issues, DTC Code Interpretation Repair Procedures: Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Servicing, Electrical Component Diagnosis and Replacement Component Disassembly And Assembly: Step-by-step instructions for all major components Wiring Diagram Interpretation: Detailed electrical schematics for tracing faults Technical Depth Depth Of Coverage: Comprehensive: Covers from basic maintenance and adjustments to full engine and transmission rebuilds, including detailed electrical diagnostics. Diagnostic Level: Advanced: Includes diagnostic flowcharts, error code explanations, and component testing procedures. Special Tools: Lists required special tools for specific procedures. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Fully searchable text for quick access to information Print Quality Image Resolution: High-resolution images, diagrams, and schematics Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin (90-degree), Four-stroke, Liquid-cooled Engine Code: Rotax 990 V-Twin (derived from RSV Mille) Displacement: 998 cc Bore X Stroke: 97 mm x 67.5 mm Compression Ratio: 11.8:1 Valvetrain: DOHC, 4 valves per cylinder Performance Horsepower Approx: 130-135 hp @ 9,700 rpm Torque Approx: 100 Nm (74 lb-ft) @ 7,500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential multi-point injection Throttle Body Size: 54 mm Fuel Type: Unleaded Premium Gasoline (95 Octane or higher recommended) 🔧 Transmission Standard Transmission Type: 6-speed Manual Sequential Gearbox Features Clutch Type: Hydraulically operated, Multi-plate Wet Clutch Final Drive: Chain Drive (O-ring sealed) 📐 Dimensions Exterior Length: Approx. 2145 mm (84.4 in) Width: Approx. 790 mm (31.1 in) (excluding mirrors) Height: Approx. 1320 mm (52.0 in) (at windscreen) Wheelbase: Approx. 1435 mm (56.5 in) Ground Clearance: Approx. 135 mm (5.3 in) Weights Dry Weight Approx: 210 kg (463 lbs) Wet Weight Approx: 230 kg (507 lbs) Fuel Tank Capacity: 25 Liters (6.6 US gal) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle specific safety ratings are not typically standardized like automobiles) Active Features Braking System: Dual 320 mm front discs with 4-piston Brembo calipers, Single 220 mm rear disc with 2-piston Brembo caliper. Optional ABS available on some models/markets. Lighting: Dual Halogen Headlights, LED Taillight. Passive Features Frame Construction: Aluminum Twin-Spar Frame for rigidity and lightweight. Ergonomics: Designed for rider comfort and control over long distances. 💡 Technology Features Infotainment Instrumentation: Digital speedometer, analog tachometer, odometer, trip meter, coolant temperature gauge, clock, indicator lights (turn signals, high beam, neutral, oil pressure, FI warning). Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on select models, typically a Bosch system. Connectivity Connectivity Features: N/A (Motorcycle electronics in this era were primarily focused on engine management and basic vehicle functions. No Bluetooth or smartphone integration.) 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first. Oil Filter Replacement: With every oil change. Valve Clearance Check: Every 10,000 - 12,000 km (6,000 - 7,500 miles). Spark Plug Replacement: Every 10,000 - 12,000 km (6,000 - 7,500 miles). Chain Lubrication And Adjustment: Every 1,000 km (600 miles) or after riding in wet conditions. Fluid Specifications Engine Oil Type: Fully Synthetic SAE 10W-40 or 15W-50 motorcycle oil meeting API SG/SH/SJ or higher and JASO MA specification. (Refer to manual for exact spec, e.g., Motul 5100...
Troubleshooting Guides for Common Issues, DTC Code Interpretation
Repair Procedures:
Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Servicing, Electrical Component Diagnosis and Replacement
Component Disassembly And Assembly:
Step-by-step instructions for all major components
Wiring Diagram Interpretation:
Detailed electrical schematics for tracing faults
Technical Depth
Depth Of Coverage:
Comprehensive: Covers from basic maintenance and adjustments to full engine and transmission rebuilds, including detailed electrical diagnostics.
Diagnostic Level:
Advanced: Includes diagnostic flowcharts, error code explanations, and component testing procedures.
Special Tools:
Lists required special tools for specific procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Fully searchable text for quick access to information
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin (90-degree), Four-stroke, Liquid-cooled
Engine Code:
Rotax 990 V-Twin (derived from RSV Mille)
Displacement:
998 cc
Bore X Stroke:
97 mm x 67.5 mm
Compression Ratio:
11.8:1
Valvetrain:
DOHC, 4 valves per cylinder
Performance
Horsepower Approx:
130-135 hp @ 9,700 rpm
Torque Approx:
100 Nm (74 lb-ft) @ 7,500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential multi-point injection
Throttle Body Size:
54 mm
Fuel Type:
Unleaded Premium Gasoline (95 Octane or higher recommended)
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Sequential Gearbox
Features
Clutch Type:
Hydraulically operated, Multi-plate Wet Clutch
Final Drive:
Chain Drive (O-ring sealed)
📐 Dimensions
Exterior
Length:
Approx. 2145 mm (84.4 in)
Width:
Approx. 790 mm (31.1 in) (excluding mirrors)
Height:
Approx. 1320 mm (52.0 in) (at windscreen)
Wheelbase:
Approx. 1435 mm (56.5 in)
Ground Clearance:
Approx. 135 mm (5.3 in)
Weights
Dry Weight Approx:
210 kg (463 lbs)
Wet Weight Approx:
230 kg (507 lbs)
Fuel Tank Capacity:
25 Liters (6.6 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle specific safety ratings are not typically standardized like automobiles)
Active Features
Braking System:
Dual 320 mm front discs with 4-piston Brembo calipers, Single 220 mm rear disc with 2-piston Brembo caliper. Optional ABS available on some models/markets.
Lighting:
Dual Halogen Headlights, LED Taillight.
Passive Features
Frame Construction:
Aluminum Twin-Spar Frame for rigidity and lightweight.
Ergonomics:
Designed for rider comfort and control over long distances.
💡 Technology Features
Infotainment
Instrumentation:
Digital speedometer, analog tachometer, odometer, trip meter, coolant temperature gauge, clock, indicator lights (turn signals, high beam, neutral, oil pressure, FI warning).
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on select models, typically a Bosch system.
Connectivity
Connectivity Features:
N/A (Motorcycle electronics in this era were primarily focused on engine management and basic vehicle functions. No Bluetooth or smartphone integration.)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first.
Oil Filter Replacement:
With every oil change.
Valve Clearance Check:
Every 10,000 - 12,000 km (6,000 - 7,500 miles).
Spark Plug Replacement:
Every 10,000 - 12,000 km (6,000 - 7,500 miles).
Chain Lubrication And Adjustment:
Every 1,000 km (600 miles) or after riding in wet conditions.
Fluid Specifications
Engine Oil Type:
Fully Synthetic SAE 10W-40 or 15W-50 motorcycle oil meeting API SG/SH/SJ or higher and JASO MA specification. (Refer to manual for exact spec, e.g., Motul 5100 10W-40)
Engine Oil Capacity:
Approx. 3.2 Liters (3.4 US Quarts) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze mixture with distilled water (50/50 ratio). (e.g., Ipone Radiator Liquid)
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Clutch Fluid Type:
DOT 4 Hydraulic Clutch Fluid (same as brake fluid).
Fork Oil Type:
Refer to manual for specific viscosity (e.g., SAE 5W or 10W) and capacity.
Known Issues
Common Wear Items:
Clutch plates, voltage regulator, stator, wheel bearings, chain and sprockets.
Electrical Gremlins:
Some owners have reported intermittent electrical issues, often related to wiring connections or the charging system components. A good wiring diagram is essential for diagnosis.
Fuel Pump Reliability:
Occasionally, fuel pump issues can arise, affecting fuel delivery. Regular use and proper fuel are recommended.
Rear Shock Aging:
Original Öhlins or Sachs rear shocks may require servicing or replacement due to age and mileage, impacting ride quality.
📚 Vehicle History
Brand Heritage
Brand Origin:
Italian manufacturer with a strong racing heritage, particularly in Grand Prix motorcycle racing.
Model Evolution
Lineage:
The FUTURA is a derivative of the highly successful Aprilia RSV Mille sportbike, adapted for sport-touring with revised ergonomics, fairing, and luggage integration.
Development Focus:
To create a versatile motorcycle capable of comfortable long-distance touring without compromising the sporty character derived from its track-focused sibling.
Production
Production Years:
2001-2005
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Typical Reviews:
Generally praised for its strong V-twin engine, capable chassis, and comfortable riding position for a sport-touring machine. Often noted for its Italian flair and performance pedigree.
Ratings
Performance Judgments:
Considered a capable all-rounder, bridging the gap between aggressive sportbikes and more utilitarian touring motorcycles.
Certifications
Emissions Standards:
Compliant with Euro 1 or Euro 2 emissions standards depending on the specific model year and market of sale.