🏷️ Basic Information Identification Make: Honda Model: CBR600F4i Model Nickname: F4i Vehicle Type: Sportbike / Motorcycle Generation Generation: Second Generation (F4i variant) Codes Internal Model Code: PC37 (often referred to, though specific variants may differ slightly) 👋 Introduction Market Position Market Segment: High-performance sportbike, popular in the supersport class for its balance of power, handling, and technological advancement. Competitive Analysis Key Competitors: Yamaha YZF-R6, Suzuki GSX-R600, Kawasaki ZX-6R. Key Features Headline Features: Fuel injection, high-revving inline-four engine, advanced chassis and suspension, sporty ergonomics, excellent braking performance. Value Proposition Dealer Equivalence: Contains the same information and level of detail as the official Honda dealer workshop manuals. Benefit To Owner Cost Savings: Enables owners to perform their own maintenance and repairs, significantly reducing labor costs compared to dealership service. 📋 Manual Details Coverage Areas Production Model Years: 2001, 2002, 2003, 2004, 2005, 2006 Page Count Total Pages: 491 Manual Type Manual Type: Official Full Workshop Service and Repair Manual (FSM - Factory Service Manual) Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine teardown and rebuild, cylinder head, valves, lubrication system, cooling system, fuel system (programmed fuel injection - PGM-FI), crankshaft, piston, cylinder. Drivetrain: Clutch, gearshift linkage, transmission, alternator, starter clutch, primary reduction gear. Chassis And Suspension: Frame, body panels, exhaust system, front wheel, front suspension (forks), steering, rear wheel, rear suspension (swingarm). Brakes: Hydraulic brake system (front and rear), brake pads, rotors. Electrical: Battery, charging system, ignition system, electric starter, lights, meters, switches, wiring diagram, stator, rectifier, coils. Fuel System: Programmed Fuel Injection (PGM-FI) system, fuel pump, injectors, throttle body. Procedures Included Maintenance: Routine maintenance schedules, fluid changes (oil, coolant), filter replacements, chain adjustment, brake system checks, tire pressure, battery care. Repair And Rebuild: Complete engine rebuild, transmission overhaul, suspension fork rebuild, brake system repair, electrical component replacement, body panel repair and installation. Troubleshooting: Diagnostic procedures for common problems, error code interpretation (if applicable), electrical system diagnostics, engine performance issues. Technical Specifications: Detailed torque specifications for all fasteners, valve clearance specifications, engine component measurements, fluid capacities, electrical system data. Part Diagrams: Illustrations and diagrams of all major components and sub-assemblies, aiding in identification and reassembly. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and chassis teardown and rebuild, mirroring dealer-level service. 📊 Manual Specifications File Format File Type: PDF Compatibility: All versions of Windows & Mac Requirements: Adobe PDF Reader Print Quality Printability: All pages are printable Binding Type Binding: Digital Download (Printable PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, 16-valve, inline four-cylinder Displacement: 599 cc Bore X Stroke: 67.0 mm x 42.5 mm Compression Ratio: 12.0:1 Performance Horsepower Estimated: Approx. 110-115 hp (at crankshaft) Torque Estimated: Approx. 47-50 lb-ft (at crankshaft) Fuel System Fuel Delivery: Programmed Fuel Injection (PGM-FI) with dual injectors per cylinder. Fuel Type: Unleaded premium gasoline (91 octane or higher recommended) Lubrication System Oil Type Recommendation: API SG or SH, JASO MA certified 10W-40 motorcycle oil (specific viscosity may vary by temperature). Cooling System Coolant Type: Honda Motorcycle Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitor). 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Final Drive: Sealed O-ring chain Features Clutch Type: Wet, multi-plate, diaphragm spring 📐 Dimensions Exterior Overall Length: Approx. 80.5 inches (2045 mm) Overall Width: Approx. 28.0 inches (710 mm) Overall Height: Approx. 45.3 inches (1150 mm) Weights Dry Weight: Approx. 368 lbs (167 kg) Wet Weight: Approx. 403 lbs (183 kg) Weight Distribution: Designed for optimal balance and handling. 🛡️ Safety Features Ratings Safety Certifications: Meets or exceeds relevant safety standards for motorcycles. Active Features Braking System: Dual front 296mm discs with four-piston calipers, single rear 240mm disc with single-piston caliper. Highly effective hydraulic system. Suspension: Adjustable front forks and rear shock absorber contribute to stability and control. Passive Features Frame Construction: Lightweight yet strong aluminum twin-spar frame. Lighting: Halogen headlight for enhanced visibility. 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, analog tachometer, odometer, trip meters, fuel gauge, coolant temperature gauge, clock, indicator lights. Driver Assistance Engine Management: PGM-FI (Programmed Fuel Injection) with ECU control for optimal fuel delivery and ignition timing. Connectivity Diagnostics: On-board diagnostics facilitated by dealer tools, covered in detail within the service manual. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,700 miles (6,000 km) or 12 months, whichever comes first (refer to manual for precise interval). Valve Clearance Check: Typically at 15,000 miles (24,000 km) or as indicated in the manual. Coolant Change Interval: Refer to manual, often every 2 years or specific mileage. Fluid Specifications Engine Oil Capacity: Approx. 3.4 US qt (3.2 L) with filter change. Coolant Capacity: Approx. 2.0 US qt (1.9 L). Brake Fluid Type: DOT 4 hydraulic brake fluid. Known Issues Common Wear Items: Chain and sprockets, brake pads, tires,...