This manual covers the KX85 and KX100 models, produced from 2001 through 2011. These two-stroke, liquid-cooled motocross bikes are renowned for their performance and handling, with the KX85 featuring an 84cc engine and the KX100 an 99cc engine. Building on a strong heritage in motocross, these models have been continually refined to offer competitive advantages for youth and amateur racers. Their robust engineering ensures reliability, making them a popular choice in their class for enthusiasts and aspiring champions. This comprehensive factory service repair workshop manual provides in-depth guidance for all aspects of maintenance and repair for the KX85 and KX100. It includes detailed procedures for engine top-end and bottom-end work, transmission, fuel and cooling systems, brakes, suspension, steering, and electrical systems. With hundreds of illustrations and photos, this manual offers factory-level detail for general information, diagnostic procedures, disassembly and assembly, and troubleshooting. It is an essential resource for owners and technicians to ensure optimal performance and longevity of these competition-oriented motorcycles. 🏷️ Basic Information Identification Make: Kawasaki Model: KX85 / KX100 Model Variant: KX85 (84cc), KX100 (99cc) Product Name: 2001-2011 Kawasaki KX85 KX100 Service Repair Workshop Manual Download PDF Codes Model Codes Covered: KX85-A1 to KX85-A9F/AAF/BBF, KX85-B1 to KX85-B9F/BAF/BBF, KX100-D1 to KX100-D9F/DBF 👋 Introduction Market Position Target Audience: Enthusiasts, hobbyists, and professional mechanics involved in the maintenance and repair of Kawasaki KX85 and KX100 motocross bikes. Competitive Analysis Value Proposition: Provides factory-level technical information at a fraction of the cost of official Kawasaki service manuals, enabling cost-effective maintenance and repair. Key Features Completeness: Comprehensive coverage of all systems and procedures for the specified model years. Ease Of Use: Detailed step-by-step instructions and visual aids enhance ease of use for users of all skill levels. Accessibility: Instant download in a universally compatible PDF format. 📋 Manual Details Coverage Areas Covered Years: 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Model Coverage: All trims and variants for KX85 and KX100 within the specified model years. Page Count Estimated Page Count: Information not explicitly provided, but described as '100 percents complete and intact' with 'hundreds of photos and illustrations'. Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF Compatibility: All PC based Windows operating systems & Mac 📖 Manual Coverage Systems Covered General Information: Includes general specifications, torque values, special tools, and diagnostic procedures. Fuel System: Carburetor tuning, fuel tank, fuel lines, fuel filter maintenance and repair. Cooling System: Radiator, hoses, coolant specifications, water pump maintenance and repair. Engine Top End: Cylinder head, piston, piston rings, cylinder, cylinder deactivation (if applicable), valve clearance (if applicable), cylinder porting. Engine Right Side: Clutch assembly, ignition system components, crankshaft, flywheel, transmission input shaft. Engine Removal Installation: Detailed procedures for removing and reinstalling the engine from the frame. Engine Bottom End Transmission: Crankcase, crankshaft, connecting rod, bearings, transmission gears, shift drum, clutch operation, gear ratios. Wheels Tires: Wheel bearing maintenance, spoke tension, tire pressure specifications, wheel removal and installation, rim maintenance. Final Drive: Chain adjustment, sprocket wear, lubrication requirements, final drive sprocket replacement. Brakes: Brake fluid specifications, pad replacement, caliper servicing, master cylinder maintenance, brake lever adjustment, bleeding procedures. Suspension: Front fork service (oil change, seal replacement, spring rates), rear shock absorber service, suspension adjustment procedures. Steering: Handlebar, steering stem bearings, steering angle checks, lubrication, bearing replacement. Frame: Frame inspection, subframe maintenance, swingarm pivot bearings, chain guide maintenance. Electrical System: Ignition system troubleshooting, spark plug specifications, CDI unit, stator, lighting (if applicable), wiring diagrams, battery maintenance (if electric start). Appendix: Includes useful supplementary information, potentially including troubleshooting charts, electrical schematics, and detailed specifications. Procedures Included Maintenance Procedures: Oil changes, filter replacements, chain adjustments, brake bleeding, spark plug replacement, general inspections. Repair Procedures: Complete engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical system diagnostics and repair. Disassembly Assembly: Step-by-step instructions for complete disassembly and reassembly of all major vehicle components. Troubleshooting: Diagnostic procedures for identifying and resolving common issues across all vehicle systems. Technical Depth Depth Of Information: Factory-level detail, suitable for both DIY enthusiasts and experienced professional mechanics. Visual Aids: Hundreds of detailed illustrations and photos to guide users through procedures. 📊 Manual Specifications File Format PDF Quality: High-resolution, designed for clarity and readability of text and diagrams. Print Quality: All pages are printable, allowing for hard copy use during maintenance and repair. Searchability: PDF format typically allows for text searching within the document. Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) Requirements Software Requirements: Adobe PDF Reader, WinZip (for download). ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, single-cylinder, liquid-cooled Displacement Kx85: 84cc Displacement Kx100: 99cc Bore Stroke Kx85: Approx. 48.5 x 45.8 mm Bore Stroke Kx100: Approx. 52.5 x 45.8 mm Compression Ratio: Variable by model year, typically around 8.8:1 to 10.0:1 Performance Horsepower Kx85: Approx. 21-23...