Aprilia Pegaso 650 2001 Factory Service Repair Manual
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Basic Information Identification Make: Aprilia Model: Pegaso 650 Year: 2001 Model Designation: Pegaso 650 (often referred to as the Pegaso Strada for the road-biased version) Generation Generation: This refers to the second generation of the Pegaso 650, which saw updates and refinements. Codes Chassis Code: While not explicitly stated in the product information, the Aprilia Pegaso 650 generally uses chassis codes like RL, RD, or specific internal designations for factory documentation. Introduction Market Position Market Position: The Aprilia Pegaso 650 was positioned as a versatile dual-sport or adventure touring motorcycle, known for its capable engine and comfortable ride, appealing to riders seeking a machine for commuting, touring, and light off-road excursions. Competitive Analysis Competitive Analysis: Competed with other single-cylinder adventure bikes from brands like BMW (F 650 GS), KTM (LC4 series), and Yamaha (Ténéré series), offering a blend of Italian flair and practical usability. Key Features Key Features: Robust single-cylinder engine, comfortable riding ergonomics, capable suspension for mixed terrain, reliable touring platform, Italian engineering and design. Manual Purpose Manual Purpose: To provide owners and technicians with all necessary information to perform maintenance, diagnostics, and repairs on the Aprilia Pegaso 650 2001 model, ensuring the vehicle is kept in optimal working condition. Manual Details Coverage Areas Coverage Areas: Comprehensive workshop procedures, engine, fuel supply system, cooling system, electric system, chassis, repair information, general information, service and setting up. Page Count Page Count: Exact page count not provided, but described as 'COMPLETE' and 'packed with all the information you need.' Manual Type Manual Type: Factory Service Repair Manual Language Language: Assumed to be English, given the product description, but could also include other languages depending on the original factory issue. Format Format: PDF Manual Coverage Systems Covered Systems Covered: Engine (internal components, tuning), Fuel Supply System (carburetion/injection, fuel pump, filters), Cooling System (radiator, hoses, thermostat), Electric System (ignition, lighting, starter, battery, wiring diagrams), Chassis (frame, suspension, brakes, wheels, steering), Bodywork, Exhaust System. Procedures Included Procedures Included: Routine maintenance (oil changes, filter replacement, spark plug changes), scheduled servicing, detailed repair procedures for all major components, troubleshooting guides, electrical diagnostics, torque specifications, fluid capacities, component disassembly and reassembly, adjustments. Technical Depth Technical Depth: Factory-level detailed instructions, step-by-step diagrams, electrical schematics, comprehensive torque settings, covering everything from basic user maintenance to advanced mechanical and electrical repairs, suitable for professional mechanics and experienced DIY enthusiasts. Manual Specifications File Format File Format: PDF File Type: Searchable and zoomable PDF Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac Print Quality Print Quality: High resolution for clear diagrams and text when printed. Binding Type Binding Type: Not applicable (Digital PDF format) Paper Type Paper Type: Not applicable (Digital PDF format) Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled Displacement: 652 cc (39.8 cubic inches) Bore X Stroke: 100 mm x 83 mm (approximate, may vary slightly based on specific variants) Compression Ratio: 9.6:1 (typical for this generation) Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approximately 45-50 HP at 6,250 RPM (varies by market and specific tuning) Torque: Approximately 55-60 Nm (41-44 lb-ft) at 5,200 RPM (varies by market and specific tuning) Fuel System Fuel Delivery: Carburetor (e.g., Mikuni BSR34 or similar) or Fuel Injection, depending on the exact sub-model and market. The manual would detail the specific system. Fuel Type: Unleaded gasoline Lubrication Oil Capacity: Refer to manual for exact capacity with filter change, typically around 2.3-2.5 liters. Oil Type: API SG/SH/SJ or JASO MA certified motorcycle oil, viscosity grade typically 10W-40 or 20W-50 depending on ambient temperature. The manual will specify precise grades and alternatives. Cooling System Cooling Method: Liquid-cooled Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors. Manual will specify ratio and type. Transmission Standard Transmission Type: Constant mesh, 5-speed manual transmission Optional Optional Transmission: Not applicable for this model. Features Clutch Type: Wet, multi-plate clutch Final Drive: O-ring sealed chain drive Lubrication Transmission Oil Type: Manual transmission fluid, e.g., SAE 80W-90 GL-5 gear oil. Manual will specify exact type and capacity. Dimensions Exterior Overall Length: Approx. 2170 mm Overall Width: Approx. 870 mm Overall Height: Approx. 1350 mm (seat height variable with suspension adjustment) Wheelbase: Approx. 1475 mm Weights Dry Weight: Approx. 182 kg Wet Weight: Approx. 197 kg (with all fluids) Gross Vehicle Weight Rating: Refer to vehicle's VIN plate or manual, typically around 380-400 kg. Fuel Capacity Fuel Tank Capacity: Approx. 19 liters (including reserve) Safety Features Ratings Safety Ratings: Not applicable in the traditional automotive sense for motorcycles; focus is on engineering integrity and roadworthiness. Active Features Active Features: Disc brakes front and rear, adjustable suspension for handling optimization. Front Brake System: Dual 300mm discs with twin-piston calipers Rear Brake System: 220mm disc with single-piston caliper Passive Features Passive Features: Robust frame construction, rider seating position for visibility, lighting system (headlight, taillight, indicators)....
Pegaso 650 (often referred to as the Pegaso Strada for the road-biased version)
Generation
Generation:
This refers to the second generation of the Pegaso 650, which saw updates and refinements.
Codes
Chassis Code:
While not explicitly stated in the product information, the Aprilia Pegaso 650 generally uses chassis codes like RL, RD, or specific internal designations for factory documentation.
Introduction
Market Position
Market Position:
The Aprilia Pegaso 650 was positioned as a versatile dual-sport or adventure touring motorcycle, known for its capable engine and comfortable ride, appealing to riders seeking a machine for commuting, touring, and light off-road excursions.
Competitive Analysis
Competitive Analysis:
Competed with other single-cylinder adventure bikes from brands like BMW (F 650 GS), KTM (LC4 series), and Yamaha (Ténéré series), offering a blend of Italian flair and practical usability.
Key Features
Key Features:
Robust single-cylinder engine, comfortable riding ergonomics, capable suspension for mixed terrain, reliable touring platform, Italian engineering and design.
Manual Purpose
Manual Purpose:
To provide owners and technicians with all necessary information to perform maintenance, diagnostics, and repairs on the Aprilia Pegaso 650 2001 model, ensuring the vehicle is kept in optimal working condition.
Manual Details
Coverage Areas
Coverage Areas:
Comprehensive workshop procedures, engine, fuel supply system, cooling system, electric system, chassis, repair information, general information, service and setting up.
Page Count
Page Count:
Exact page count not provided, but described as 'COMPLETE' and 'packed with all the information you need.'
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
Assumed to be English, given the product description, but could also include other languages depending on the original factory issue.
Format
Format:
PDF
Manual Coverage
Systems Covered
Systems Covered:
Engine (internal components, tuning), Fuel Supply System (carburetion/injection, fuel pump, filters), Cooling System (radiator, hoses, thermostat), Electric System (ignition, lighting, starter, battery, wiring diagrams), Chassis (frame, suspension, brakes, wheels, steering), Bodywork, Exhaust System.
Procedures Included
Procedures Included:
Routine maintenance (oil changes, filter replacement, spark plug changes), scheduled servicing, detailed repair procedures for all major components, troubleshooting guides, electrical diagnostics, torque specifications, fluid capacities, component disassembly and reassembly, adjustments.
Technical Depth
Technical Depth:
Factory-level detailed instructions, step-by-step diagrams, electrical schematics, comprehensive torque settings, covering everything from basic user maintenance to advanced mechanical and electrical repairs, suitable for professional mechanics and experienced DIY enthusiasts.
Manual Specifications
File Format
File Format:
PDF
File Type:
Searchable and zoomable PDF
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
Print Quality
Print Quality:
High resolution for clear diagrams and text when printed.
Binding Type
Binding Type:
Not applicable (Digital PDF format)
Paper Type
Paper Type:
Not applicable (Digital PDF format)
Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled
Displacement:
652 cc (39.8 cubic inches)
Bore X Stroke:
100 mm x 83 mm (approximate, may vary slightly based on specific variants)
Compression Ratio:
9.6:1 (typical for this generation)
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 45-50 HP at 6,250 RPM (varies by market and specific tuning)
Torque:
Approximately 55-60 Nm (41-44 lb-ft) at 5,200 RPM (varies by market and specific tuning)
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni BSR34 or similar) or Fuel Injection, depending on the exact sub-model and market. The manual would detail the specific system.
Fuel Type:
Unleaded gasoline
Lubrication
Oil Capacity:
Refer to manual for exact capacity with filter change, typically around 2.3-2.5 liters.
Oil Type:
API SG/SH/SJ or JASO MA certified motorcycle oil, viscosity grade typically 10W-40 or 20W-50 depending on ambient temperature. The manual will specify precise grades and alternatives.
Cooling System
Cooling Method:
Liquid-cooled
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors. Manual will specify ratio and type.
Transmission
Standard
Transmission Type:
Constant mesh, 5-speed manual transmission
Optional
Optional Transmission:
Not applicable for this model.
Features
Clutch Type:
Wet, multi-plate clutch
Final Drive:
O-ring sealed chain drive
Lubrication
Transmission Oil Type:
Manual transmission fluid, e.g., SAE 80W-90 GL-5 gear oil. Manual will specify exact type and capacity.
Dimensions
Exterior
Overall Length:
Approx. 2170 mm
Overall Width:
Approx. 870 mm
Overall Height:
Approx. 1350 mm (seat height variable with suspension adjustment)
Wheelbase:
Approx. 1475 mm
Weights
Dry Weight:
Approx. 182 kg
Wet Weight:
Approx. 197 kg (with all fluids)
Gross Vehicle Weight Rating:
Refer to vehicle's VIN plate or manual, typically around 380-400 kg.
Fuel Capacity
Fuel Tank Capacity:
Approx. 19 liters (including reserve)
Safety Features
Ratings
Safety Ratings:
Not applicable in the traditional automotive sense for motorcycles; focus is on engineering integrity and roadworthiness.
Active Features
Active Features:
Disc brakes front and rear, adjustable suspension for handling optimization.
Front Brake System:
Dual 300mm discs with twin-piston calipers
Rear Brake System:
220mm disc with single-piston caliper
Passive Features
Passive Features:
Robust frame construction, rider seating position for visibility, lighting system (headlight, taillight, indicators).
Tire Specifications
Front Tire Size:
90/90-21 or 100/90-19 (depending on specific sub-model, e.g., Strada vs. Enduro variant)
Rear Tire Size:
130/80-17 or 140/80-17
Wheel Specifications
Wheelbase Type:
Spoked wheels
Technology Features
Infotainment
Infotainment:
Basic instrumentation typical for the era: speedometer, tachometer, odometer, trip meter, and indicator lights. No advanced infotainment features.
Driver Assistance
Driver Assistance:
ABS was an optional feature on some Pegaso models, but not standard on all 2001 variants. The manual will indicate if ABS is present and how to service it.
Connectivity
Connectivity:
No electronic connectivity features.
Lighting System
Lighting System:
Halogen headlight, LED taillight, incandescent turn signals. Manual covers bulb types and troubleshooting.
Maintenance
Service Intervals
Service Intervals:
Intervals for oil changes, filter replacement, spark plug checks/replacement, chain maintenance, brake fluid checks, and valve clearance adjustments are detailed in the manual. Typically, oil changes every 5,000-7,000 km, and major services at similar intervals.
Fluid Specifications
Fluid Specifications:
Detailed in engine_specs and transmission sections, including engine oil, coolant, brake fluid, and chain lubricant. The manual will provide exact specifications and quantities.
Brake Fluid Type:
DOT 4
Known Issues
Known Issues:
While generally reliable, potential issues could include regulator/rectifier failures, wear on suspension components, or carburetor tuning sensitivity. The manual will help diagnose and address these.
Filter Part Numbers
Oil Filter Part Number:
Specific part numbers vary by filter manufacturer (e.g., HiFlofiltro HF152, K&N KN-152 or original Aprilia part number). The manual will list the OEM number or compatible alternatives.
Spark Plug Specifications
Spark Plug Type:
e.g., NGK CR8E or similar. Manual will specify exact type, gap, and torque.
Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a rich history in motorcycle racing and performance street bikes, known for innovation and sporty handling.
Model Evolution
Model Evolution:
The Pegaso line, launched in the early 1990s, evolved through several iterations. The 2001 model represents a significant update to the second generation, often featuring improved engines (like the Rotax-derived unit) and refined chassis components.
Production
Production Era:
The Pegaso 650 was produced for many years, with the second generation encompassing models from the late 1990s through the early 2000s. The 2001 model is a key part of this generation.
Awards & Recognition
Recognitions
Recognitions:
The Aprilia Pegaso has been well-regarded in its segment for its balance of performance, comfort, and versatility, earning positive reviews in motorcycle publications.