Harley Davidson FXDX Dyna Super Glide 2001 Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDX Dyna Super Glide Sport Year: 2001 Codes Model Code: FXDX 👋 Introduction Market Position Target Audience: Designed for professional mechanics and experienced DIY enthusiasts working on Harley-Davidson motorcycles. Competitive Analysis Manual Advantage: Offers comprehensive, step-by-step procedures with detailed illustrations and technical data, covering the entire scope of repair and maintenance. Key Features Comprehensiveness: Covers all aspects of the motorcycle, from basic maintenance to complete engine and transmission overhauls. Visual Aid: Includes numerous detailed illustrations, exploded diagrams, and photographs to simplify complex procedures. Accessibility: Instant PDF download provides immediate access to critical service information. 📋 Manual Details Coverage Areas Primary Coverage: Repair and maintenance of the 2001 Harley-Davidson FXDX Dyna Super Glide Sport Page Count Total Pages: 670 Manual Type Type: Workshop Service Manual Language Primary Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed coverage of the Harley-Davidson Evolution (1450cc) V-twin engine, including disassembly, assembly, inspection, and component replacement. Transmission: Complete procedures for the 5-speed constant mesh transmission, including clutch, primary drive, and secondary drive maintenance. Fuel System: Carburetor (likely Keihin CV) tuning, disassembly, and rebuilding; fuel tank and lines. Ignition System: Ignition timing, spark plugs, ignition module, and related components. Electrical System: Wiring diagrams, battery, charging system (alternator, regulator), lighting, starting system, and accessory circuits. Brakes: Front and rear brake systems, including hydraulic components, calipers, rotors, brake lines, and bleeding procedures. Suspension: Front fork (telescopic) and rear shock absorber service, including fluid replacement and adjustments. Frame And Body: Frame inspection, body panel removal and installation, fenders, fuel tank, seat, handlebars, and controls. Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, lubrication, and periodic inspections. Troubleshooting: Systematic diagnostic procedures for common and complex issues, including symptoms, causes, and corrective actions. Repair: Detailed step-by-step repair instructions for all major vehicle systems and components. Removal Installation: Comprehensive guidance on removing and installing all parts and assemblies. Adjustment: Precise instructions for adjusting various components, such as clutch, throttle, brakes, and suspension. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including symptom-based troubleshooting and specific testing methods. Rebuild Procedures: Complete engine and transmission rebuild procedures with detailed diagrams and specifications. Special Tools: Identification and usage instructions for all required special service tools (SSTs). Torque Specifications: Precise tightening torque values for all fasteners and critical components. Wear Limits: Allowable wear limits and inspection criteria for all replaceable parts. 📊 Manual Specifications File Format Quality: High-resolution PDF, ensuring clear text and readable diagrams. Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual. Binding Type Binding Type Digital: N/A (Digital PDF) Paper Type Paper Type Digital: N/A (Digital PDF) Compatibility Operating Systems: Compatible with Windows, Mac, and Linux operating systems. Requirements Software Requirement: Adobe Reader or compatible PDF viewer. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Evolution V-twin Displacement: 1450cc (88 cubic inches) Bore X Stroke: 3.4375 in. x 3.8125 in. (87.3 mm x 96.8 mm) Compression Ratio: 8.8:1 (typical for this era) Performance Horsepower: Approx. 65-70 HP (Varies by specific tuning and exhaust) Torque: Approx. 70-75 ft-lbs (Varies by specific tuning and exhaust) Fuel System Carburetor: Keihin CV (Constant Velocity) 40mm Fuel Requirement: Unleaded gasoline, 91 octane (or higher) recommended. Lubrication System Oil Type: Harley-Davidson Genuine V-Twin Oil or equivalent SAE 20W-50 motorcycle oil. Oil Capacity: Approx. 3.0 US quarts (2.8 liters) with filter change. 🔧 Transmission Standard Type: 5-speed, constant mesh Primary Drive: Duplex chain, 34/46 ratio Secondary Drive: Belt drive, 32/66 ratio Features Clutch Type: Wet, multi-plate Transmission Fluid: Harley-Davidson Transmission Lubricant or equivalent SAE 80W-90 gear oil. 📐 Dimensions Exterior Wheelbase: 63.5 inches (1612.9 mm) Length: 90.2 inches (2291.1 mm) Weights Dry Weight: Approx. 635 lbs (288 kg) Gross Vehicle Weight Rating: Approx. 1015 lbs (460 kg) Tires Front Tire: MT90B16 (or 130/90B16) Rear Tire: 130/90B16 Wheels Wheel Type: 16-inch aluminum alloy, 5-spoke 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety ratings are not standardized like automotive; manual focuses on repair safety) Active Features Braking System: Dual front disc brakes, single rear disc brake. Hydraulic actuation. Passive Features Lighting: Halogen headlamp, LED tail lamp, turn signals. 💡 Technology Features Infotainment Audio System: Optional accessory radios available, but not standard on all models. Manual may cover accessory installation. Driver Assistance Rider Aids: No electronic rider aids such as ABS or traction control were standard on this model. Focus is on mechanical and electrical systems. Connectivity Wiring Harness: Comprehensive wiring diagrams provided in the manual for troubleshooting and modifications. 🔧 Maintenance Service Intervals Initial Service: Typically at 1,000 miles (1,600 km) for oil change, filter replacement, and inspection. Routine Maintenance: Every 5,000 miles (8,000 km) or annually, including engine oil and filter, primary chaincase oil, and general inspection. Refer to manual for specific interval details. Fluid Specifications Engine Oil Grade: SAE 20W-50 motorcycle specific...
Harley-Davidson Genuine V-Twin Oil or equivalent SAE 20W-50 motorcycle oil.
Oil Capacity:
Approx. 3.0 US quarts (2.8 liters) with filter change.
🔧 Transmission
Standard
Type:
5-speed, constant mesh
Primary Drive:
Duplex chain, 34/46 ratio
Secondary Drive:
Belt drive, 32/66 ratio
Features
Clutch Type:
Wet, multi-plate
Transmission Fluid:
Harley-Davidson Transmission Lubricant or equivalent SAE 80W-90 gear oil.
📐 Dimensions
Exterior
Wheelbase:
63.5 inches (1612.9 mm)
Length:
90.2 inches (2291.1 mm)
Weights
Dry Weight:
Approx. 635 lbs (288 kg)
Gross Vehicle Weight Rating:
Approx. 1015 lbs (460 kg)
Tires
Front Tire:
MT90B16 (or 130/90B16)
Rear Tire:
130/90B16
Wheels
Wheel Type:
16-inch aluminum alloy, 5-spoke
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety ratings are not standardized like automotive; manual focuses on repair safety)
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Hydraulic actuation.
Passive Features
Lighting:
Halogen headlamp, LED tail lamp, turn signals.
💡 Technology Features
Infotainment
Audio System:
Optional accessory radios available, but not standard on all models. Manual may cover accessory installation.
Driver Assistance
Rider Aids:
No electronic rider aids such as ABS or traction control were standard on this model. Focus is on mechanical and electrical systems.
Connectivity
Wiring Harness:
Comprehensive wiring diagrams provided in the manual for troubleshooting and modifications.
🔧 Maintenance
Service Intervals
Initial Service:
Typically at 1,000 miles (1,600 km) for oil change, filter replacement, and inspection.
Routine Maintenance:
Every 5,000 miles (8,000 km) or annually, including engine oil and filter, primary chaincase oil, and general inspection. Refer to manual for specific interval details.
Fluid Specifications
Engine Oil Grade:
SAE 20W-50 motorcycle specific
Transmission Oil Grade:
SAE 80W-90 gear oil
Primary Chaincase Oil:
Harley-Davidson Primary Chaincase Lubricant or equivalent formula
Brake Fluid:
DOT 4 hydraulic fluid
Known Issues
Primary Drive Tensioner:
Early models (pre-2007) often used a plastic primary chain tensioner shoe which could wear out, leading to noise and potential chain damage. Manual will cover inspection and replacement.
Carburetor Tuning:
CV carburetors can require periodic tuning for optimal performance and fuel economy. Manual provides detailed tuning procedures.
Oil Leaks:
Potential for oil leaks from various seals and gaskets over time. Manual guides on identifying and replacing these components.
📚 Vehicle History
Brand Heritage
Brand Essence:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, known for its V-twin engines and distinctive styling.
Model Evolution
Dyna Lineage:
The Dyna line, introduced in 1991, featured a distinctive frame with the engine rubber-mounted to reduce vibration, differentiating it from the Big Twin models.
Fxdx Positioning:
The FXDX (Dyna Super Glide Sport) was positioned as a sportier variant within the Dyna lineup, often featuring better suspension components and a more aggressive riding posture.
Production
Manufacturing Location:
United States
🏆 Awards & Recognition
Recognitions
Model Recognition:
While specific awards for the 2001 FXDX are not widely documented, the Dyna platform was generally well-regarded for its blend of performance and classic Harley-Davidson styling.
Ratings
Manual Quality Rating:
High (based on description: detailed, comprehensive, step-by-step, pictorial diagrams)
Certifications
Manual Certification:
N/A (As a third-party publication, not officially certified by manufacturer, but designed to meet professional repair standards)