🏷️ Basic Information Identification Make: Mazda Model: Protege Model Variant: FS-DE, YD-DE, FP-DE (depending on market and trim) Year Range: 2002-2003 Codes Chassis Code: BJ (platform shared with Ford Focus and Volvo S40/V40) 👋 Introduction Market Position Market Segment: Compact sedan and hatchback, competing with vehicles like Honda Civic, Toyota Corolla, and Ford Focus. Competitive Analysis Key Strengths Of Protege: Sporty handling (especially Mazdaspeed variants), good value proposition, reliable engines. Key Features Manual Value Proposition: Provides professional-grade repair information, enabling owners to perform extensive maintenance and repairs, saving significant costs compared to dealership servicing. Manual Completeness Claim: Advertised as a complete service repair manual, equivalent to factory workshop manuals, offering comprehensive coverage. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive service and repair for all major vehicle systems. Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Service and Repair Manual (Factory Workshop Manual equivalent) Language Language: English Format Format: Digital (PDF recommended for searchability and ease of use) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, timing system, lubrication, cooling system. Engine Control: Fuel injection, ignition system, emissions control, engine control module (ECM) diagnosis and programming. Transmission Manual: Manual transmission overhaul, clutch system, gear selection. Transmission Automatic: Automatic transmission overhaul, torque converter, shift control, hydraulic system. Drivetrain: Front-wheel drive system, axles, CV joints, driveshafts. Suspension: Front and rear suspension components, struts, shocks, springs, control arms, bushings, alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column. Brakes: Front and rear disc brakes, anti-lock braking system (ABS), hydraulic system, parking brake. Electrical System: Battery, charging system, starting system, lighting, horn, wipers, power accessories. HVAC: Heating, Ventilation, and Air Conditioning system, refrigerant, compressor, evaporator, heater core. Body And Chassis: Body panels, doors, windows, interior trim, frame, rust prevention. Safety Systems: Airbag system, seat belts, SRS control unit. Procedures Included Diagnostic Troubleshooting: Step-by-step diagnostic procedures for all systems, including symptom-based troubleshooting charts and diagnostic trouble codes (DTCs). Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Component Repair Rebuild: Detailed instructions for disassembling, repairing, and reassembling all major mechanical and electrical components. Electrical Component Replacement: Wiring diagrams, component testing, and replacement procedures for sensors, actuators, control modules, and accessories. Suspension Steering Alignment: Component replacement, adjustment procedures, and detailed alignment specifications. Brake System Service: Brake pad and rotor replacement, caliper service, bleeding the brake system, ABS component replacement. HVAC System Service: Refrigerant handling, component replacement, leak detection, system evacuation and recharging. Body Repair: Panel replacement, door hinge and lock repair, glass replacement. Technical Depth Depth Of Coverage: Factory-level technical detail, suitable for professional technicians and advanced DIY mechanics. Diagnostics Level: In-depth diagnostic strategies, including the use of scan tools and oscilloscopes. Specifications Data: Torque specifications, clearances, fluid capacities, electrical system schematics, and diagnostic data. 📊 Manual Specifications File Format File Format Typical: PDF Print Quality Image Resolution: High resolution, suitable for printing and clear viewing of diagrams. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Fs De: 2.0L DOHC 16-valve Inline-4 (FS-DE) Engine Displacement Fs De: 1991 cc (121.5 cu in) Horsepower Fs De Std: 130 hp @ 5500 rpm (estimated, may vary by market) Torque Fs De Std: 135 lb-ft @ 4000 rpm (estimated, may vary by market) Other Engines Engine Code Yd De: 1.8L DOHC 16-valve Inline-4 (YD-DE) Engine Code Fp De: 2.0L DOHC 16-valve Turbocharged Inline-4 (FP-DE - Mazdaspeed Protege) Performance 0 60 Mph Std: Approx. 9.0-9.5 seconds (depending on transmission and trim) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (Minimum) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission Features Clutch Type: Dry, single-plate (for manual transmission) 📐 Dimensions Exterior Wheelbase: Approx. 102.8 inches (2611 mm) Length: Approx. 173.9 inches (4417 mm) - Sedan Width: Approx. 67.5 inches (1715 mm) Height: Approx. 55.7 inches (1415 mm) - Sedan Weights Curb Weight: Approx. 2700-2900 lbs (1225-1315 kg) - depending on trim and powertrain 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 4-star (driver), 4-star (passenger) - for 2002 model year IIHS Side Impact Rating: Good (for models equipped with side airbags) Active Features ABS: Standard on most models, optional on some base trims. Traction Control: Optional on select higher trims. Passive Features Airbags: Driver and front passenger airbags standard. Optional side airbags. Seat Belts: Three-point seatbelts with pretensioners for front seats. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio with amplifier. Climate Control: Manual or automatic climate control (depending on trim level). Driver Assistance Cruise Control: Standard on most models. Connectivity Power Windows Locks: Available, depending on trim level. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or...
Approx. 9.0-9.5 seconds (depending on transmission and trim)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (Minimum)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
Clutch Type:
Dry, single-plate (for manual transmission)
📐 Dimensions
Exterior
Wheelbase:
Approx. 102.8 inches (2611 mm)
Length:
Approx. 173.9 inches (4417 mm) - Sedan
Width:
Approx. 67.5 inches (1715 mm)
Height:
Approx. 55.7 inches (1415 mm) - Sedan
Weights
Curb Weight:
Approx. 2700-2900 lbs (1225-1315 kg) - depending on trim and powertrain
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
4-star (driver), 4-star (passenger) - for 2002 model year
IIHS Side Impact Rating:
Good (for models equipped with side airbags)
Active Features
ABS:
Standard on most models, optional on some base trims.
Traction Control:
Optional on select higher trims.
Passive Features
Airbags:
Driver and front passenger airbags standard. Optional side airbags.
Seat Belts:
Three-point seatbelts with pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio with amplifier.
Climate Control:
Manual or automatic climate control (depending on trim level).
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Power Windows Locks:
Available, depending on trim level.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions).
Engine Oil Filter Replacement:
Replace at every oil change.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Platinum-tipped plugs: 100,000 miles (160,000 km). Standard plugs: 30,000 miles (48,000 km).
Coolant Replacement:
Initial replacement at 60,000 miles (96,000 km) or 5 years, then every 30,000 miles (48,000 km) or 2.5 years thereafter.
Fluid Specifications
Engine Oil Type:
API SM or ILSAC GF-4 certified 5W-30 (or 5W-20 if specified for extreme cold).
Engine Oil Capacity:
Approx. 4.2 US quarts (4.0 liters) with filter change for 2.0L engine.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 gear oil.
Transmission Fluid Automatic:
Mazda ATF-J / ATF-III (Mercon compatible).
Coolant Type:
Mazda Genuine Super Long Life Coolant (or equivalent HOAT coolant).
Known Issues
Ignition Coil Packs:
Premature failure of coil packs can lead to misfires.
Catalytic Converter:
Can become clogged over time, especially if engine is burning oil.
Suspension Bushings:
Wear and tear on control arm bushings can lead to clunking noises and poor handling.
Power Steering Pump:
Occasional leaks or noisy operation.
Transmission Clutches Automatic:
Wear on clutch packs in the automatic transmission can lead to slipping or delayed shifts.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Jinba-Ittai (Horse and Rider as One) - focusing on driver engagement and responsive handling.
Model Evolution
Protege Generation:
This manual covers the third generation (BJ platform) of the Mazda Protege, which debuted for the 1999 model year and received a significant facelift for 2001.
Powertrain Updates 2002 2003:
Minor updates to emissions and potentially ECU tuning for compliance.
Production
Manufacturing Locations:
Primary production was in Japan, with some assembly in other global locations.