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Gmc Sonoma 2002-2004 Service Repair Manual

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🏷️ Basic Information Identification Make: GMC Model: Sonoma Year: 2002-2004 Generation Generation: Second Generation (1998-2004) Codes Chassis Code: GMT355 👋 Introduction Market Position Vehicle Segment: Compact Pickup Truck Target Audience: DIY enthusiasts, independent mechanics, fleet owners Competitive Analysis Key Competitors: Ford Ranger, Chevrolet S-10, Toyota Tacoma, Nissan Frontier Key Features Manual Advantage: Provides dealer-level service information at a fraction of the cost; empowers owners to perform their own maintenance and repairs. Digital Format Benefits: Instant download, no shipping costs, accessible on multiple devices, printable for workshop use. 📋 Manual Details Coverage Areas Covered Years: 2002, 2003, 2004 Covered Regions: North America Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Full coverage including 2.2L I4, 3.5L I5 Vortec engines, diagnostics, overhaul, components Transmission: 4-speed automatic (4L60-E, 4L65-E), 5-speed manual (NV1500, NV3500), diagnostics, overhaul, fluid service Drivetrain: Rear-wheel drive (RWD) and 4-wheel drive (4WD) systems, transfer case, drive shafts, axles, differentials Suspension: Front independent suspension (torsion bar), rear leaf springs, shocks, ball joints, control arms, wheel bearings Brakes: Front disc, rear drum (or disc on some models), ABS system, hydraulic components, service and bleeding procedures Steering: Power steering system, steering column, steering gear, alignment specifications Electrical: Complete electrical system, wiring diagrams, lighting, starting and charging system, fuses, relays, diagnostics HVAC: Air conditioning and heating systems, components, refrigerant, diagnostics and repair Interior: Seats, seat belts, airbags (SRS), interior trim, door panels, instrument panel removal and installation Body: Exterior body panels, doors, hood, tailgate, glass, mirrors, bumpers, corrosion protection Emission Control: Emission control systems, catalytic converter, oxygen sensors, EVAP system, diagnostic codes related to emissions Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plugs, belts, hoses Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), electrical system diagnostics Repair: Component removal, disassembly, inspection, repair, reassembly, and installation for all major systems Overhaul: Detailed procedures for complete engine and transmission overhauls Calibration: Wheel alignment, tire balancing, steering angle sensor calibration (if applicable) Reprogramming: ECM/PCM programming, key fob programming (if applicable) Technical Depth Depth Level: Comprehensive: from basic maintenance to complete engine/transmission rebuilds and advanced electrical diagnostics Detail Level: Detailed step-by-step instructions, hundreds of photos, illustrations, and diagrams Wiring Diagrams: Full-color, system-specific wiring diagrams for all electrical circuits Torque Specifications: Precise torque specifications for all fasteners and critical components Special Tools: Identification and usage of specialized tools required for specific repairs 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typically) Print Quality Printable: Yes Resolution: High-resolution images and text for clear printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: 2.2L I4 Vortec (LP2), 3.5L I5 Vortec (L52) 2.2L Lp2 Displacement: 2198 cc (134 cu in) 2.2L Lp2 Horsepower: 115 hp @ 5000 rpm (approx.) 2.2L Lp2 Torque: 130 lb-ft @ 2800 rpm (approx.) 3.5L L52 Displacement: 3538 cc (216 cu in) 3.5L L52 Horsepower: 200 hp @ 5600 rpm (approx.) 3.5L L52 Torque: 225 lb-ft @ 3200 rpm (approx.) Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System: Distributorless Ignition System (DIS) or Coil-on-Plug (COP) 🔧 Transmission Standard Standard Transmission: 5-speed manual (NV1500 on 2.2L, NV3500 on 3.5L) Optional Optional Transmission: 4-speed automatic (4L60-E, 4L65-E) Features Automatic Features: Electronic controls, overdrive Manual Features: Overdrive gear 📐 Dimensions Exterior Body Styles: Regular Cab, Extended Cab Bed Lengths: Standard Bed (approx. 73 inches), Long Bed (approx. 86 inches) Weights Curb Weight Range: 3,000 - 3,800 lbs (approx., varies by configuration) Towing Capacity: Up to 5,300 lbs (with proper equipment and configuration) 🛡️ Safety Features Ratings NHTSA Ratings: Mixed; varies by specific test and model year, generally average for the segment Active Features ABS: Anti-lock Braking System (ABS) available on most models Passive Features Airbags: Driver and front passenger airbags (SRS) Seat Belts: Three-point seat belts for all occupants 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player or cassette player; optional premium sound system Speakers: Typically 4 or 6 speakers Driver Assistance Cruise Control: Available on most models Connectivity Power Outlets: 12V accessory power outlet 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 to 7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specifics) Tire Rotation: Every 5,000 to 7,500 miles Coolant Flush: Every 30,000 to 50,000 miles or 2-5 years Fluid Specifications Engine Oil: API SJ or higher; SAE 5W-30 (preferred for both engines, consult manual for temperature variations) Transmission Fluid Auto: Dexron-III (or equivalent compatible fluid) Transmission Fluid Manual: GL-4 gear oil, SAE 75W-90 Coolant: Ethylene glycol based, GM specification 6043M (Orange) Known Issues Common Problems: Ignition coil failures, fuel pump issues, ABS sensor problems, catalytic converter failure,...
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Gmc Sonoma 2002-2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
GMC
Model:
Sonoma
Year:
2002-2004
Generation
Generation:
Second Generation (1998-2004)
Codes
Chassis Code:
GMT355
👋 Introduction
Market Position
Vehicle Segment:
Compact Pickup Truck
Target Audience:
DIY enthusiasts, independent mechanics, fleet owners
Competitive Analysis
Key Competitors:
Ford Ranger, Chevrolet S-10, Toyota Tacoma, Nissan Frontier
Key Features
Manual Advantage:
Provides dealer-level service information at a fraction of the cost; empowers owners to perform their own maintenance and repairs.
Digital Format Benefits:
Instant download, no shipping costs, accessible on multiple devices, printable for workshop use.
📋 Manual Details
Coverage Areas
Covered Years:
2002, 2003, 2004
Covered Regions:
North America
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Full coverage including 2.2L I4, 3.5L I5 Vortec engines, diagnostics, overhaul, components
Transmission:
4-speed automatic (4L60-E, 4L65-E), 5-speed manual (NV1500, NV3500), diagnostics, overhaul, fluid service
Drivetrain:
Rear-wheel drive (RWD) and 4-wheel drive (4WD) systems, transfer case, drive shafts, axles, differentials
Suspension:
Front independent suspension (torsion bar), rear leaf springs, shocks, ball joints, control arms, wheel bearings
Brakes:
Front disc, rear drum (or disc on some models), ABS system, hydraulic components, service and bleeding procedures
Steering:
Power steering system, steering column, steering gear, alignment specifications
Electrical:
Complete electrical system, wiring diagrams, lighting, starting and charging system, fuses, relays, diagnostics
HVAC:
Air conditioning and heating systems, components, refrigerant, diagnostics and repair
Interior:
Seats, seat belts, airbags (SRS), interior trim, door panels, instrument panel removal and installation
Body:
Exterior body panels, doors, hood, tailgate, glass, mirrors, bumpers, corrosion protection
Emission Control:
Emission control systems, catalytic converter, oxygen sensors, EVAP system, diagnostic codes related to emissions
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plugs, belts, hoses
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), electrical system diagnostics
Repair:
Component removal, disassembly, inspection, repair, reassembly, and installation for all major systems
Overhaul:
Detailed procedures for complete engine and transmission overhauls
Calibration:
Wheel alignment, tire balancing, steering angle sensor calibration (if applicable)
Reprogramming:
ECM/PCM programming, key fob programming (if applicable)
Technical Depth
Depth Level:
Comprehensive: from basic maintenance to complete engine/transmission rebuilds and advanced electrical diagnostics
Detail Level:
Detailed step-by-step instructions, hundreds of photos, illustrations, and diagrams
Wiring Diagrams:
Full-color, system-specific wiring diagrams for all electrical circuits
Torque Specifications:
Precise torque specifications for all fasteners and critical components
Special Tools:
Identification and usage of specialized tools required for specific repairs
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically)
Print Quality
Printable:
Yes
Resolution:
High-resolution images and text for clear printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.2L I4 Vortec (LP2), 3.5L I5 Vortec (L52)
2.2L Lp2 Displacement:
2198 cc (134 cu in)
2.2L Lp2 Horsepower:
115 hp @ 5000 rpm (approx.)
2.2L Lp2 Torque:
130 lb-ft @ 2800 rpm (approx.)
3.5L L52 Displacement:
3538 cc (216 cu in)
3.5L L52 Horsepower:
200 hp @ 5600 rpm (approx.)
3.5L L52 Torque:
225 lb-ft @ 3200 rpm (approx.)
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
Distributorless Ignition System (DIS) or Coil-on-Plug (COP)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual (NV1500 on 2.2L, NV3500 on 3.5L)
Optional
Optional Transmission:
4-speed automatic (4L60-E, 4L65-E)
Features
Automatic Features:
Electronic controls, overdrive
Manual Features:
Overdrive gear
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Extended Cab
Bed Lengths:
Standard Bed (approx. 73 inches), Long Bed (approx. 86 inches)
Weights
Curb Weight Range:
3,000 - 3,800 lbs (approx., varies by configuration)
Towing Capacity:
Up to 5,300 lbs (with proper equipment and configuration)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Mixed; varies by specific test and model year, generally average for the segment
Active Features
ABS:
Anti-lock Braking System (ABS) available on most models
Passive Features
Airbags:
Driver and front passenger airbags (SRS)
Seat Belts:
Three-point seat belts for all occupants
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player or cassette player; optional premium sound system
Speakers:
Typically 4 or 6 speakers
Driver Assistance
Cruise Control:
Available on most models
Connectivity
Power Outlets:
12V accessory power outlet
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specifics)
Tire Rotation:
Every 5,000 to 7,500 miles
Coolant Flush:
Every 30,000 to 50,000 miles or 2-5 years
Fluid Specifications
Engine Oil:
API SJ or higher; SAE 5W-30 (preferred for both engines, consult manual for temperature variations)
Transmission Fluid Auto:
Dexron-III (or equivalent compatible fluid)
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90
Coolant:
Ethylene glycol based, GM specification 6043M (Orange)
Known Issues
Common Problems:
Ignition coil failures, fuel pump issues, ABS sensor problems, catalytic converter failure, potential for frame rust on older models, interior trim wear.
📚 Vehicle History
Brand Heritage
Gmc Legacy:
GMC trucks have a long-standing reputation for durability and work capability since their inception.
Model Evolution
Sonoma Positioning:
GMC's compact pickup truck offering, often positioned as a slightly more upscale or work-oriented alternative to the Chevrolet S-10.
Production
Production Period:
1998-2004 (Second Generation)
Manufacturing Plant:
Shreveport, Louisiana; Moraine, Ohio
🏆 Awards & Recognition
Recognitions
Segment Standing:
While specific awards for the 2002-2004 Sonoma are less prominent, it was a consistent seller in the competitive compact pickup segment, valued for its utility and GMC branding.
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