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Suzuki ATV 2002-2007 Eiger LT-A400 LT-A400F Srvc Manual

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This manual covers the Suzuki Eiger All-Terrain Vehicle (ATV), models LT-A400 (2WD) and LT-A400F (4WD), from the first generation produced between 2002 and 2007. The Eiger is a mid-size utility ATV recognized for its reliable single-cylinder engine, user-friendly operation, and the significant feature of independent front suspension on 4WD models. Designed for versatility in both work and recreational applications, the Eiger offers robust build quality and cost-effective ownership through proper maintenance. Its engineering prioritizes dependability, making it a capable machine for various terrains and tasks. This comprehensive Factory Service Manual (FSM) provides detailed instructions for the repair, service, and maintenance of your Suzuki Eiger ATV. It encompasses all primary systems, including the engine, drivetrain, fuel, cooling, lubrication, chassis, electrical, suspension, brakes, and steering. Within its 424 pages, you will find routine maintenance schedules, component repair procedures, diagnostic troubleshooting flowcharts for common issues, and detailed technical specifications. This resource is designed to empower owners, mechanics, and technicians to perform accurate diagnostics, efficient repairs, and complete overhauls, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Suzuki Model: Eiger Model Code: LT-A400 / LT-A400F Vehicle Type: All-Terrain Vehicle (ATV) Generation Generations Covered: First Generation (LT-A400/LT-A400F) Codes Chassis Codes: LT-A400 (2WD), LT-A400F (4WD) 👋 Introduction Market Position Category: Mid-size Utility ATV Competitive Analysis Competitors: Honda FourTrax 350/400, Kawasaki Prairie 360/400, Yamaha Big Bear 400, Polaris Sportsman 400/500 Key Features Distinctive Features: Reliable single-cylinder engine, independent front suspension (IFS) on 4WD models (LT-A400F), versatile for work and recreation, user-friendly operation. Manual Advantage: Contains all information found in original factory service manuals, enabling professional-level diagnostics and repairs. Value Proposition Benefits: Cost-effective repairs and maintenance, extended vehicle lifespan, improved performance through proper upkeep, DIY capability. 📋 Manual Details Coverage Areas Applicable Years: 2002, 2003, 2004, 2005, 2006, 2007 Applicable Models: LT-A400, LT-A400F (including all sub-trims and variations) Page Count Total Pages: 424 Manual Type Type: Factory Service Manual (FSM) Content Scope: Repair, Service, and Technical Manual Language Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Primary Systems: Engine, Drivetrain, Fuel System, Cooling System, Lubrication System, Chassis, Electrical System, Suspension, Brakes, Steering Electrical Details: Complete electrical system diagnosis, wiring diagrams, component testing, troubleshooting of lighting, ignition, charging system, and starter. Procedures Included Repair Maintenance: Routine Maintenance, Scheduled Servicing, Component Repair, Troubleshooting, Diagnostics, Overhauls, Adjustments, Replacements, Electrical System Diagnosis Engine Overhaul: Engine disassembly, cleaning, inspection, component replacement (pistons, rings, valves, bearings), reassembly, and break-in procedures. Drivetrain Repair: CVT clutch inspection and replacement, gearcase maintenance, propeller shaft inspection, differential servicing (LT-A400F). Technical Depth Depth: Comprehensive: From basic troubleshooting to complete engine and transmission rebuilds, including detailed electrical schematics and component-specific procedures. Diagrams Illustrations: Detailed exploded views, step-by-step illustrations, and clear wiring schematics for all major systems and components. Supplements Model Year Differences: Includes specific supplements for 2003-2007 models, highlighting any updates or changes to procedures or specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (OCR-enabled) Print Quality Print Readability: High-resolution scans ensuring clarity of text and diagrams Binding Type Binding Recommendation: Printable for 3-ring binder Paper Type Recommendation For Print: Suitable for standard office paper, with option to print specific pages for workshop use ⚙️ Engine Specifications Primary Engine Type: 4-stroke, SOHC, 1-cylinder, liquid-cooled Displacement: 376 cc (23.0 cu. in.) Bore X Stroke: 85.0 mm x 66.0 mm (3.35 in. x 2.60 in.) Compression Ratio: 9.2:1 Performance Horsepower: Approx. 20-22 HP (estimated based on typical class performance) Torque: Approx. 20-22 lb-ft (estimated based on typical class performance) Fuel System Carburetor: Mikuni BSR32 (for most models) Fuel Type: Unleaded gasoline, 87 octane minimum Cooling System Type: Liquid-cooled with fan-assisted radiator Lubrication System Type: Wet sump Oil Type Recommended Oil: Suzuki 4-stroke motorcycle oil SAE 10W-40 API SG or higher (refer to manual for specific requirements) 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) with High/Low range and Reverse Features Drive Modes: 2WD (LT-A400), 4WD (LT-A400F) Engagement System: Shaft drive, with torque-sensing limited-slip front differential (LT-A400F) Fluid Specifications Cvt Fluid: Refer to manual for specific CVT fluid type and capacity (often a specific ATF or specialized fluid) 📐 Dimensions Exterior Length: Approx. 76.6 in. (1945 mm) Width: Approx. 42.1 in. (1070 mm) Height: Approx. 45.7 in. (1160 mm) Wheelbase: Approx. 48.4 in. (1230 mm) Cargo Front Rack Capacity: Approx. 44 lbs (20 kg) Rear Rack Capacity: Approx. 88 lbs (40 kg) Weights Dry Weight: Approx. 500-520 lbs (227-236 kg) depending on 2WD/4WD Curb Weight: Approx. 530-550 lbs (240-250 kg) depending on 2WD/4WD Towing Towing Capacity: Approx. 1,000 lbs (454 kg) Tires Front Tire Size: AT 25x8-12 Rear Tire Size: AT 25x10-12 Recommended Tire Pressure: Refer to manual (typically 3-5 psi) 🛡️ Safety Features Ratings Safety Standards: Manufactured to meet ANSI/SVIA 1-2001 and 2003 standards Active Features Braking System: Front: Dual hydraulic disc brakes; Rear: Single hydraulic...
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Suzuki ATV 2002-2007 Eiger LT-A400 LT-A400F Srvc ManualSuzuki ATV 2002-2007 Eiger LT-A400 LT-A400F Srvc ManualSuzuki ATV 2002-2007 Eiger LT-A400 LT-A400F Srvc ManualSuzuki ATV 2002-2007 Eiger LT-A400 LT-A400F Srvc Manual
This manual covers the Suzuki Eiger All-Terrain Vehicle (ATV), models LT-A400 (2WD) and LT-A400F (4WD), from the first generation produced between 2002 and 2007. The Eiger is a mid-size utility ATV recognized for its reliable single-cylinder engine, user-friendly operation, and the significant feature of independent front suspension on 4WD models. Designed for versatility in both work and recreational applications, the Eiger offers robust build quality and cost-effective ownership through proper maintenance. Its engineering prioritizes dependability, making it a capable machine for various terrains and tasks. This comprehensive Factory Service Manual (FSM) provides detailed instructions for the repair, service, and maintenance of your Suzuki Eiger ATV. It encompasses all primary systems, including the engine, drivetrain, fuel, cooling, lubrication, chassis, electrical, suspension, brakes, and steering. Within its 424 pages, you will find routine maintenance schedules, component repair procedures, diagnostic troubleshooting flowcharts for common issues, and detailed technical specifications. This resource is designed to empower owners, mechanics, and technicians to perform accurate diagnostics, efficient repairs, and complete overhauls, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Eiger
Model Code:
LT-A400 / LT-A400F
Vehicle Type:
All-Terrain Vehicle (ATV)
Generation
Generations Covered:
First Generation (LT-A400/LT-A400F)
Codes
Chassis Codes:
LT-A400 (2WD), LT-A400F (4WD)
👋 Introduction
Market Position
Category:
Mid-size Utility ATV
Competitive Analysis
Competitors:
Honda FourTrax 350/400, Kawasaki Prairie 360/400, Yamaha Big Bear 400, Polaris Sportsman 400/500
Key Features
Distinctive Features:
Reliable single-cylinder engine, independent front suspension (IFS) on 4WD models (LT-A400F), versatile for work and recreation, user-friendly operation.
Manual Advantage:
Contains all information found in original factory service manuals, enabling professional-level diagnostics and repairs.
Value Proposition
Benefits:
Cost-effective repairs and maintenance, extended vehicle lifespan, improved performance through proper upkeep, DIY capability.
📋 Manual Details
Coverage Areas
Applicable Years:
2002, 2003, 2004, 2005, 2006, 2007
Applicable Models:
LT-A400, LT-A400F (including all sub-trims and variations)
Page Count
Total Pages:
424
Manual Type
Type:
Factory Service Manual (FSM)
Content Scope:
Repair, Service, and Technical Manual
Language
Language:
English
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Primary Systems:
Engine, Drivetrain, Fuel System, Cooling System, Lubrication System, Chassis, Electrical System, Suspension, Brakes, Steering
Electrical Details:
Complete electrical system diagnosis, wiring diagrams, component testing, troubleshooting of lighting, ignition, charging system, and starter.
Procedures Included
Repair Maintenance:
Routine Maintenance, Scheduled Servicing, Component Repair, Troubleshooting, Diagnostics, Overhauls, Adjustments, Replacements, Electrical System Diagnosis
Engine Overhaul:
Engine disassembly, cleaning, inspection, component replacement (pistons, rings, valves, bearings), reassembly, and break-in procedures.
Drivetrain Repair:
CVT clutch inspection and replacement, gearcase maintenance, propeller shaft inspection, differential servicing (LT-A400F).
Technical Depth
Depth:
Comprehensive: From basic troubleshooting to complete engine and transmission rebuilds, including detailed electrical schematics and component-specific procedures.
Diagrams Illustrations:
Detailed exploded views, step-by-step illustrations, and clear wiring schematics for all major systems and components.
Supplements
Model Year Differences:
Includes specific supplements for 2003-2007 models, highlighting any updates or changes to procedures or specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (OCR-enabled)
Print Quality
Print Readability:
High-resolution scans ensuring clarity of text and diagrams
Binding Type
Binding Recommendation:
Printable for 3-ring binder
Paper Type
Recommendation For Print:
Suitable for standard office paper, with option to print specific pages for workshop use
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, SOHC, 1-cylinder, liquid-cooled
Displacement:
376 cc (23.0 cu. in.)
Bore X Stroke:
85.0 mm x 66.0 mm (3.35 in. x 2.60 in.)
Compression Ratio:
9.2:1
Performance
Horsepower:
Approx. 20-22 HP (estimated based on typical class performance)
Torque:
Approx. 20-22 lb-ft (estimated based on typical class performance)
Fuel System
Carburetor:
Mikuni BSR32 (for most models)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Cooling System
Type:
Liquid-cooled with fan-assisted radiator
Lubrication System
Type:
Wet sump
Oil Type
Recommended Oil:
Suzuki 4-stroke motorcycle oil SAE 10W-40 API SG or higher (refer to manual for specific requirements)
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission) with High/Low range and Reverse
Features
Drive Modes:
2WD (LT-A400), 4WD (LT-A400F)
Engagement System:
Shaft drive, with torque-sensing limited-slip front differential (LT-A400F)
Fluid Specifications
Cvt Fluid:
Refer to manual for specific CVT fluid type and capacity (often a specific ATF or specialized fluid)
📐 Dimensions
Exterior
Length:
Approx. 76.6 in. (1945 mm)
Width:
Approx. 42.1 in. (1070 mm)
Height:
Approx. 45.7 in. (1160 mm)
Wheelbase:
Approx. 48.4 in. (1230 mm)
Cargo
Front Rack Capacity:
Approx. 44 lbs (20 kg)
Rear Rack Capacity:
Approx. 88 lbs (40 kg)
Weights
Dry Weight:
Approx. 500-520 lbs (227-236 kg) depending on 2WD/4WD
Curb Weight:
Approx. 530-550 lbs (240-250 kg) depending on 2WD/4WD
Towing
Towing Capacity:
Approx. 1,000 lbs (454 kg)
Tires
Front Tire Size:
AT 25x8-12
Rear Tire Size:
AT 25x10-12
Recommended Tire Pressure:
Refer to manual (typically 3-5 psi)
🛡️ Safety Features
Ratings
Safety Standards:
Manufactured to meet ANSI/SVIA 1-2001 and 2003 standards
Active Features
Braking System:
Front: Dual hydraulic disc brakes; Rear: Single hydraulic disc brake
Passive Features
Lighting:
Dual 30W headlights, 1 x 8W taillight/stoplight
Ergonomics:
Comfortable seating position, easy-to-reach controls, handlebar design for stability.
💡 Technology Features
Infotainment
Features:
Basic instrumentation: Speedometer, Odometer, Trip Meter, Fuel Gauge, Neutral Indicator, 2WD/4WD Indicator, High/Low gear indicator.
Driver Assistance
Features:
None typical for this era of ATV (no electronic driver aids like ABS or traction control).
Connectivity
Features:
N/A (No electronic connectivity features on this model).
🔧 Maintenance
Service Intervals
Oil Change:
Every 1,000 km or 6 months (refer to manual for precise intervals and conditions)
Air Filter Cleaning:
Every 1,000 km or 6 months, or more frequently in dusty conditions
Spark Plug Check:
Every 2,000 km or 12 months
Valve Clearance Check:
Every 4,000 km or 24 months
Fluid Specifications
Engine Oil Capacity:
Approx. 2.1 L (2.2 US qt) with filter change
Coolant Type:
Mixture of antifreeze and pure water (refer to manual for specific mix ratio and type)
Brake Fluid Type:
DOT 4 brake fluid
Known Issues
Common Wear Items:
CVT belt wear, starter motor brushes, wheel bearings, brake pads, suspension bushings. The manual helps in diagnosing and replacing these.
Troubleshooting Guides
Diagnostic Sections:
Includes detailed troubleshooting flowcharts for common problems like starting issues, poor running, electrical faults, and transmission problems.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Suzuki is a globally recognized Japanese manufacturer with a long history in motorcycles, ATVs, automobiles, and marine engines, known for reliability and engineering.
Model Evolution
Eiger Lineage:
The Eiger series was Suzuki's mid-size utility ATV offering, known for its robust build and the introduction of advanced features like IFS on the 4WD models. It served as a predecessor to later Suzuki ATV models.
Production
Manufacturing Location:
Primarily manufactured in Japan or through Suzuki's global network.
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