2002-2009 Aprilia Atlantic 500 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Applicable Years: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 👋 Introduction Market Position Segment: Maxi-scooter Target Audience: Enthusiasts and owners looking for comprehensive DIY repair and maintenance guidance. Competitive Analysis Competitors: Rivals in the maxi-scooter market during its production years included models from Yamaha (e.g., TMAX), Suzuki (e.g., Burgman), and Honda (e.g., Silver Wing). Key Features Utility: The Atlantic 500 offered a blend of scooter practicality with motorcycle-like performance, suitable for commuting and touring. Manual Value Proposition: Empowers owners to perform maintenance and repairs, potentially saving on labor costs and increasing self-sufficiency. 📋 Manual Details Coverage Coverage Areas: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Electrical System, Suspension, Wiring Diagram, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive Axle Format Manual Type: Service Repair Manual Language: English File Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Engine Service Repair: Detailed procedures for disassembly, inspection, assembly, and reassembly of all engine components including cylinder head, pistons, crankshaft, camshaft, valve train, lubrication system, and cooling system. Transmission Service Repair: Comprehensive guide to maintenance, diagnosis, and repair of the automatic transmission, including fluid changes, torque converter servicing, and internal component repair. Brake System: Coverage includes hydraulic system diagnosis, brake pad and disc replacement, caliper servicing, bleeding procedures, and ABS system troubleshooting. Electrical System: In-depth information on all electrical components, wiring harnesses, fuses, relays, lighting systems, battery, starter, alternator, ignition system, and electronic control units (ECUs). Suspension: Detailed procedures for fork servicing, shock absorber replacement, steering head bearing maintenance, and wheel bearing inspection and replacement. Fuel Injection Fuel System: Covers fuel pump diagnosis, injector testing and cleaning, throttle body servicing, fuel pressure regulation, and troubleshooting of the electronic fuel injection system. Cooling System: Information on radiator, coolant hoses, water pump, thermostat, and coolant flush and fill procedures. Engine Control System: Diagnostic procedures for the engine control unit (ECU), sensor testing (e.g., crankshaft position sensor, camshaft position sensor, oxygen sensor), and actuator testing. Procedures General Maintenance: Covers routine checks, oil changes, filter replacements, spark plug maintenance, and chain lubrication. Troubleshooting: Systematic diagnostic flowcharts and guides for identifying and resolving common and complex issues. Periodic Lubrication: Specific lubrication points, recommended lubricant types, and service intervals for various components. Wiring Diagram: Detailed electrical wiring diagrams for all vehicle systems, aiding in troubleshooting and component identification. Technical Depth Depth Level: Comprehensive, covering basic DIY maintenance to advanced engine and electrical diagnostics and repairs. 📊 Manual Specifications File Details File Format: PDF Searchable: Likely searchable due to PDF format, allowing for quick access to specific topics. Printable: Designed for printing, allowing users to work with physical copies. Page Count: Specific page count not provided, but typical comprehensive service manuals are several hundred pages. Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC Displacement: 460cc (approximately) Bore X Stroke: Not explicitly stated, but typical for this class. Compression Ratio: Typically around 10.0:1 to 11.0:1. Performance Horsepower: Around 39-40 HP at stated RPM. Torque: Around 45-46 Nm at stated RPM. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approximately 15-17 liters. Lubrication Oil Type: Refer to manual for specific API and viscosity grades (e.g., SAE 10W-40 or 15W-50). Oil Capacity: Refer to manual for specific capacity with and without filter change. 🔧 Transmission Type Transmission Type: Automatic CVT (Continuously Variable Transmission) Features Drive Type: Belt drive to rear wheel Fluid Specifications Transmission Fluid: Refer to manual for specific CVT fluid type and capacity. 📐 Dimensions Exterior Length: Approximately 2200 mm. Width: Approximately 780 mm. Height: Approximately 1400 mm. Weights Dry Weight: Approximately 195-200 kg. Gross Vehicle Weight Rating: Not explicitly stated, refer to vehicle's VIN plate or manual. 🛡️ Safety Features Active Features Braking System: Disc brakes front and rear, often with ABS as an option or standard on certain models/years. Passive Features Lighting: Halogen headlights, LED taillight. Chassis Construction: Steel frame construction for rigidity and durability. 💡 Technology Features Infotainment Dashboard: Digital/analog combination instrument cluster displaying speed, RPM, fuel level, odometer, trip meter, and warning lights. Driver Assistance ABS: Anti-lock Braking System (ABS) was available as an option on some models, enhancing braking safety. Connectivity Diagnostics: On-board diagnostics (OBD) capabilities for reading fault codes via a diagnostic connector, crucial for troubleshooting EFI and electrical systems. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 6,000-10,000 km or annually, refer to manual for exact interval. Air Filter Replacement: Check at 6,000 km, replace as needed or at recommended intervals (e.g., 12,000-18,000 km). Spark Plug Replacement: Typically around 10,000-12,000 km, depending on spark plug type. Transmission Fluid Change: Refer to...
Enthusiasts and owners looking for comprehensive DIY repair and maintenance guidance.
Competitive Analysis
Competitors:
Rivals in the maxi-scooter market during its production years included models from Yamaha (e.g., TMAX), Suzuki (e.g., Burgman), and Honda (e.g., Silver Wing).
Key Features
Utility:
The Atlantic 500 offered a blend of scooter practicality with motorcycle-like performance, suitable for commuting and touring.
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, potentially saving on labor costs and increasing self-sufficiency.
Detailed procedures for disassembly, inspection, assembly, and reassembly of all engine components including cylinder head, pistons, crankshaft, camshaft, valve train, lubrication system, and cooling system.
Transmission Service Repair:
Comprehensive guide to maintenance, diagnosis, and repair of the automatic transmission, including fluid changes, torque converter servicing, and internal component repair.
Brake System:
Coverage includes hydraulic system diagnosis, brake pad and disc replacement, caliper servicing, bleeding procedures, and ABS system troubleshooting.
Electrical System:
In-depth information on all electrical components, wiring harnesses, fuses, relays, lighting systems, battery, starter, alternator, ignition system, and electronic control units (ECUs).
Suspension:
Detailed procedures for fork servicing, shock absorber replacement, steering head bearing maintenance, and wheel bearing inspection and replacement.
Fuel Injection Fuel System:
Covers fuel pump diagnosis, injector testing and cleaning, throttle body servicing, fuel pressure regulation, and troubleshooting of the electronic fuel injection system.
Cooling System:
Information on radiator, coolant hoses, water pump, thermostat, and coolant flush and fill procedures.
Engine Control System:
Diagnostic procedures for the engine control unit (ECU), sensor testing (e.g., crankshaft position sensor, camshaft position sensor, oxygen sensor), and actuator testing.
Anti-lock Braking System (ABS) was available as an option on some models, enhancing braking safety.
Connectivity
Diagnostics:
On-board diagnostics (OBD) capabilities for reading fault codes via a diagnostic connector, crucial for troubleshooting EFI and electrical systems.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 6,000-10,000 km or annually, refer to manual for exact interval.
Air Filter Replacement:
Check at 6,000 km, replace as needed or at recommended intervals (e.g., 12,000-18,000 km).
Spark Plug Replacement:
Typically around 10,000-12,000 km, depending on spark plug type.
Transmission Fluid Change:
Refer to manual; often at 12,000-20,000 km intervals.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze, refer to manual for specific mixture and type (e.g., Prestone or equivalent).
Brake Fluid:
DOT 4 is a common specification for most scooters of this era. Always verify with the manual.
Known Issues
Common Wear Items:
CVT belt wear, voltage regulator issues, starter motor reliability on some units, potential for coolant leaks if not properly maintained.
Fuel Injection System:
Occasional issues with fuel injectors or fuel pump can occur with age and mileage.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer of motorcycles and scooters, known for its performance-oriented and sporty vehicles.
Model Evolution
Introduction:
The Atlantic 500 was Aprilia's entry into the maxi-scooter segment, aiming to compete with established players by offering powerful performance and comfortable touring capabilities.
Production
Production Period:
The model covered by this manual was produced from 2002 to 2009.
🏆 Awards & Recognition
Recognitions
Market Reception:
The Aprilia Atlantic 500 was generally well-received for its powerful engine and comfortable ride, positioning it as a strong contender in the maxi-scooter market.