Mercedes CLK Class C209 Full Service & Repair Manual 2002-2009
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CLK Class Chassis Code: C209 Production Years Covered: 2002-2009 Codes Vehicle Generation Code: C209 👋 Introduction Market Position Vehicle Segment: Compact Executive Sports Coupe/Convertible Target Audience: Owners seeking to perform DIY maintenance and repairs, professional technicians Competitive Analysis Competitors: BMW 3 Series Coupe/Convertible (E46/E92), Audi A4 Cabriolet, Lexus IS Convertible Key Features Value Proposition: Comprehensive factory-level repair information for a premium vehicle, empowering owners with maintenance knowledge and cost savings Manual Content Advantage: Contains same detailed procedures and diagrams used by authorized Mercedes-Benz service centers 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: Digital (PDF) Platform Compatibility: Windows, macOS Licensing: Lifetime use, no expiry Additional Features: Printable pages (single or full manual) Installation Requirement: Instant download, no installation required 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, component replacement, timing system, lubrication, cooling, fuel injection systems Engine Electrical: ECU, ignition system, starter, alternator, sensors, wiring diagrams, diagnostic procedures Transmission Automatic: Internal components, valve body, torque converter, hydraulic system, electronic control, fluid service, troubleshooting Transmission Manual: Gearbox overhaul, clutch system, shift linkage, fluid service, troubleshooting (if applicable to specific models covered) Drivetrain: Driveshafts, differentials, CV joints, wheel bearings, all-wheel drive systems (if equipped) Brakes: Hydraulic system, ABS, ESP, brake calipers, rotors, pads, lines, bleeding procedures, parking brake Suspension: Front and rear suspension components, struts, shocks, control arms, bushings, steering knuckles, alignment procedures Steering: Power steering system, steering column, rack and pinion, tie rods, troubleshooting Body And Chassis: Body panel repair, doors, hoods, trunk, convertible top system (if applicable), structural integrity, corrosion prevention Electrical System: Lighting, power windows, mirrors, seats, climate control, infotainment, instrument cluster, body control modules (BCM), CAN bus diagnostics Climate Control: HVAC system, A/C compressor, refrigerant, heater core, climate control unit, diagnostic procedures Safety Systems: Airbags, seatbelt pretensioners, SRS module, impact sensors, troubleshooting Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing, electrical fault finding Repair: Component removal and installation, system overhauls, part replacements, calibration procedures Diagnostics: On-board diagnostics (OBD-II), using diagnostic scan tools, interpreting data streams, specific system diagnostics Wiring Diagrams: Detailed electrical schematics for all major systems, component location diagrams Exploded Views: Hundreds of high-quality exploded diagrams illustrating component assembly and disassembly Specifications: Torque specifications, clearances, fluid capacities, electrical parameters, component testing values Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine rebuilds) Detail Level: Factory-level detail with step-by-step instructions and high-resolution images/diagrams 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF (assuming original format), enabling quick information retrieval Print Quality Printable: Yes, single pages or entire manual Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options Likely Covered: 2.6L V6 (M112 E26), 3.2L V6 (M112 E32 - including supercharged AMG variants), 3.5L V6 (M272 E35), 5.0L V8 (M113 E50 - AMG), 5.4L V8 Supercharged (M113 E55 ML - AMG) Performance Horsepower Range: Approx. 170 hp to 470 hp (depending on engine variant) Torque Range: Approx. 240 Nm to 700 Nm (depending on engine variant) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Port Injection Fuel Type: Premium Unleaded Gasoline (91+ Octane recommended) Engine Construction Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy Valve Train: Single or Dual Overhead Camshafts (SOHC/DOHC), 3 or 4 valves per cylinder 🔧 Transmission Standard Standard Transmission: 5-speed Automatic (722.6/NAG3) or 7-speed Automatic (722.9/NAG2) Optional Optional Transmission: 6-speed Manual (rare for this generation) Features Transmission Control: Electronic Control Unit (TCU) with driver selectable modes (Comfort, Sport) 📐 Dimensions Exterior Body Styles: Coupe, Cabriolet (Convertible) Length Approx: 4600 - 4660 mm Width Approx: 1740 - 1745 mm Height Approx: 1390 - 1410 mm Weights Curb Weight Approx: 1500 - 1750 kg (depending on configuration) 🛡️ Safety Features Ratings NHTSA Rating: Not readily available for all model years/configurations, but generally high for Mercedes-Benz of this era IIHS Rating: Not readily available for all model years/configurations Active Features Active Safety Systems: ABS (Anti-lock Braking System), ESP (Electronic Stability Program), ASR (Anti-Slip Regulation), Brake Assist (BAS) Passive Features Passive Safety Features: Front and side airbags, seatbelt pretensioners, active head restraints (optional), reinforced body structure 💡 Technology Features Infotainment Infotainment System: COMAND (Cockpit Management and Navigation) system, with options for CD player, navigation, and premium audio systems Driver Assistance Driver Assistance Features: Cruise control, optional Distronic adaptive cruise control, optional parking assist sensors Connectivity Connectivity Features: Bluetooth connectivity for hands-free calling (optional), Tele Aid emergency call system 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 - 15,000 miles or 12-24 months, depending on driving conditions and model year (refer to specific manual section) Major Service Interval: Often around 30,000...
Bluetooth connectivity for hands-free calling (optional), Tele Aid emergency call system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 - 15,000 miles or 12-24 months, depending on driving conditions and model year (refer to specific manual section)
Major Service Interval:
Often around 30,000 - 60,000 miles, including transmission fluid, brake fluid, coolant, and filter changes
Fluid Specifications
Engine Oil Spec:
MB 229.5 or MB 229.51 (e.g., 0W-40, 5W-40 synthetic)
Transmission Fluid Spec Auto:
MB 236.10 or MB 236.14 (e.g., ATF SP)
Brake Fluid Spec:
DOT 4 Plus (MB 331.0)
Coolant Spec:
MB 325.0 or MB 326.0 (Ethylene Glycol based, blue or green)
Known Issues
Common Problems Engine:
Mass Air Flow (MAF) sensor failure, oil leaks from valve cover gaskets or oil cooler seals, ignition coil issues, catalytic converter failure (especially on early models)
Common Problems Transmission:
Conductor plate issues in automatic transmissions (722.6/722.9), torque converter seal leaks
Common Problems Suspension Steering:
Worn control arm bushings, ball joints, and tie rod ends; power steering pump leaks
Common Problems Electrical:
Window regulator failures, door lock actuator issues, sunroof drainage blockages leading to water ingress, CAN bus communication errors
Common Problems Body Convertible:
Convertible top hydraulic system leaks or pump failures, wear on weatherstripping, corrosion on sills and wheel arches
📚 Vehicle History
Brand Heritage
Manufacturer:
Daimler AG (Mercedes-Benz)
Model Evolution
Generation Code:
C209 represents the second generation CLK Class, succeeding the C208
Cabriolet Development:
Cabriolet version is based on the coupe platform with a fabric soft-top
Production
Production Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Award Type:
While specific awards for the C209 CLK are not prominently documented, the CLK Class generally received positive reviews for its styling, comfort, and driving dynamics in its segment during its production run.