🏷️ Basic Information Identification Make: Chevrolet Model: Kalos Model Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Codes Platform: GM T platform (shared with Daewoo Gentra/Lacetti Hatchback) 👋 Introduction Market Position Target Audience: DIY car owners, independent repair shops, professional mechanics Competitive Analysis Value Proposition: Provides professional-grade repair information at a fraction of the cost of dealership service or proprietary software, enabling cost-effective maintenance and repairs. Key Features Usability: Step-by-step instructions, clear text, high-quality diagrams, and exploded views ensure ease of use for various skill levels. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, maintenance, and repair Page Count Estimated Page Count: Over 2500 pages (typical for full service manuals of this scope) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format File Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, cooling system, exhaust system, ignition system, engine management, transmission (manual and automatic), driveline, clutch Chassis: Suspension (front and rear), steering system, braking system, wheels and tires Body And Electrical: Body construction and materials, interior components, HVAC system, exterior lighting, interior lighting, power accessories (windows, locks, mirrors), instrumentation, audio system, wiring diagrams, fuses and relays, anti-theft system Procedures Included Maintenance Procedures: Fluid checks and changes, filter replacements, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation Repair Procedures: Component removal and installation, engine overhaul, transmission rebuild, brake caliper overhaul, suspension component replacement, steering rack replacement, wiring harness repair Troubleshooting: Diagnostic procedures, fault code interpretation (OBD-II), symptom-based diagnostics, electrical circuit testing, common problem diagnosis and solutions Technical Depth Technical Depth: Detailed, from basic maintenance to complete engine and transmission rebuilds, including diagnostic strategies and electrical schematics 📊 Manual Specifications File Format File Format Details: High-quality PDF, fully searchable text, zoomable diagrams and images Print Quality Printability: Full printable, allows users to print specific sections or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: 1.4L (X14XE/Z14XE), 1.6L (X16XE/Z16XE) Ecotec 4-cylinder gasoline engines Performance 1.4L Ecotec Horsepower: Approx. 94 PS (93 bhp; 69 kW) 1.6L Ecotec Horsepower: Approx. 105 PS (104 bhp; 77 kW) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Engine Management ECU Type: GM Ecotec Engine Control Module (ECM) variants 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: 4-speed automatic transmission Features Transmission Fluid Type: Refer to manual for specific DEXRON fluid type (e.g., DEXRON III/VI for automatic, specific gear oil for manual) 📐 Dimensions Exterior Body Styles: 5-door hatchback Weights Curb Weight Range: Approx. 1050-1150 kg (2315-2535 lbs) depending on engine and equipment 🛡️ Safety Features Ratings Euroncap Rating: Typically 3 to 4 stars for models of this era, specific results vary by year and equipment (e.g., 2004 model received 4 stars) Active Features Braking System: Front ventilated discs, rear drums (standard); optional ABS (Anti-lock Braking System) Passive Features Airbags: Driver and front passenger airbags standard; optional side airbags on some trims 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, optional auxiliary input or MP3 capabilities on later models Driver Assistance ABS Availability: Optional ABS on higher trim levels and later production years Connectivity Bluetooth Connectivity: Rarely standard, may have been an dealer-installed option or found on higher trim late models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first, using synthetic oil (refer to manual for exact specification) Timing Belt Interval: Recommended replacement every 90,000 - 120,000 km (56,000 - 75,000 miles) or 5-7 years, depending on engine type (refer to manual for specific engine) Fluid Specifications Engine Oil Specification: API SN/SP, ACEA A3/B4, SAE 5W-30 or 5W-40 (verify with manual for specific engine and climate) Coolant Specification: GM-approved silicate-free long-life coolant (e.g., Dexcool or equivalent, typically orange/red in color) Known Issues Common Wear Items: Suspension components (bushings, ball joints), exhaust system rust, minor electrical gremlins, clutch wear (manual transmission) Engine Specific Notes: Some early Ecotec engines may have had issues with PCV systems and oil consumption. Timing chain tensioners and guides on some variants can be a concern if not maintained. 📚 Vehicle History Brand Heritage Manufacturer Origin: Chevrolet is an American automotive division of General Motors (GM). The Kalos was originally developed by Daewoo, a South Korean manufacturer acquired by GM. Model Evolution Rebadging: Sold under various GM brands globally, including Daewoo Kalos, Daewoo Gentra, Chevrolet Aveo, Holden Barina. Production Production Period: First generation (T200/T250) production ran from 2002 to 2011 globally, with minor facelifts. 🏆 Awards & Recognition Recognitions Safety Awards: Achieved 4-star Euro NCAP safety rating for certain configurations, indicating a reasonably safe vehicle for its class and era.