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Aprilia Habana Mojito 50 125 150 2002 All Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana / Mojito Year: 2002 Variants Covered: 50cc, 125cc, 150cc Codes Product Code Reference: Likely corresponds to specific Aprilia internal codes for this service documentation. 👋 Introduction Market Position Segment: Scooter market, targeting urban commuting and leisure riding. Target Audience: Riders seeking reliable and stylish transportation, and those who prefer to perform their own maintenance. Competitive Analysis Competitors: Honda S-Wing, Yamaha Majesty, Piaggio Beverly, Kymco models of similar displacement and era. Key Features Styling: Distinctive retro-modern styling, often characterized by flowing lines and chrome accents, particularly in the Mojito variant. Practicality: Under-seat storage, comfortable seating position, easy-to-operate controls make it suitable for daily use. Manual Value Benefit To Owner: Enables owners to perform maintenance, diagnose issues, and carry out repairs themselves, saving on labor costs and ensuring quality of work. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Service and Repair Page Count Estimated Page Count: N/A (Digital Download - Page count varies by printable version) Manual Type Type: Service Manual / Repair Manual Language Language: English (Assumed, typical for international service manuals) Format Format: Downloadable Digital File (Likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, internal components, piston, rings, cylinder, crankshaft, camshaft, valve train, timing, cooling system (air-cooled for 50cc, liquid-cooled for 125/150cc), lubrication system. Fuel System: Carburetor (50cc, 125cc) / Fuel Injection (150cc - potential), fuel tank, fuel lines, fuel pump, filters, throttle control. Ignition System: Spark plugs, ignition coil, CDI unit, stator, wiring. Transmission: Automatic CVT (Continuously Variable Transmission) for all models, clutch, variator, torque converter, drive belt, gears, final drive, oil. Brakes: Front and rear brake systems (disc brakes likely), hydraulic system, brake pads, rotors, calipers, brake lines, master cylinders, fluid specifications. Suspension: Front telescopic forks, rear shock absorber(s), fork oil, seals, spring rates, linkage maintenance. Electrical System: Battery, charging system (alternator/stator), starter motor, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuses, relays, instrument cluster, switches. Chassis Frame: Frame inspection, front steering head, wheel bearings, swingarm. Bodywork: Fairings, body panels, seat, storage compartment, fenders, cosmetic repairs, component removal/installation. Procedures Included Routine Maintenance: Oil changes, filter replacements (air, oil, fuel), spark plug replacement, brake pad inspection/replacement, tire pressure checks, chain adjustment (if applicable, unlikely for CVT scooters), lubrication points. Troubleshooting: Diagnostic procedures for common problems, fault finding guides, symptom-based troubleshooting for engine, electrical, and mechanical issues. Major Repairs: Engine rebuilds, transmission overhaul, carburetor overhaul, suspension fork servicing, brake caliper overhaul, electrical component replacement. Specifications Data: Torque specifications for all fasteners, fluid capacities, electrical component specifications, wear limits for critical parts. Wiring Diagrams: Detailed electrical schematics for all systems, including lighting, ignition, starting, and indicators. Technical Depth Depth: Comprehensive, covering everything from basic adjustments to full engine and transmission rebuilds. Suitable for DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF for easy navigation and information retrieval. Print Quality Quality: High-resolution, clear diagrams and text suitable for printing. Binding Type Type: N/A (Digital Download - No physical binding) Paper Type Type: N/A (Digital Download - No physical paper) ⚙️ Engine Specifications Primary Engine Type 50Cc: 2-stroke, single-cylinder, air-cooled (typically) Type 125Cc: 4-stroke, single-cylinder, liquid-cooled (typically) Type 150Cc: 4-stroke, single-cylinder, liquid-cooled (typically) - May share architecture with 125cc but with larger bore/stroke or different tuning. Displacement 50Cc: Approximately 49.4 cc Displacement 125Cc: Approximately 124 cc Displacement 150Cc: Approximately 149 cc Performance Horsepower 50Cc: Typically in the 4-6 HP range Horsepower 125Cc: Typically in the 10-13 HP range Horsepower 150Cc: Typically in the 12-15 HP range Fuel System Carburetion 50/125: Mikuni or Dell'Orto carburetor, specific model to be detailed in manual. Fuel Injection 150: Likely electronic fuel injection (EFI) for the 150cc model, specific system to be detailed in manual. 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Clutch Type: Centrifugal clutch Features Variator Maintenance: Includes instructions for variator roller inspection and replacement, drive belt inspection and replacement. Final Drive: Geared final drive, with specific oil type and capacity detailed in manual. 📐 Dimensions Exterior Overall Length: N/A (Specific dimensions vary, but generally compact scooter proportions) Wheelbase: N/A (Specific dimensions vary) Weights Dry Weight 50Cc: Approximately 95-105 kg Dry Weight 125Cc: Approximately 110-120 kg Dry Weight 150Cc: Approximately 115-125 kg 🛡️ Safety Features Ratings Crash Test Results: N/A (Scooters of this era typically do not undergo standardized crash testing like cars). Active Features Braking System: Front and rear disc brakes for enhanced stopping power (125/150cc usually, 50cc might have drum rear). Lighting: Headlight, taillight, brake light, front and rear turn signals for visibility. Passive Features Frame Construction: Steel tube frame providing structural integrity. Horn: Audible warning device. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, odometer, fuel gauge, and indicator lights. Some models may have a tachometer. Driver Assistance N/A: No advanced driver-assistance systems (ADAS) typical for modern vehicles. Connectivity N/A:...
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Aprilia Habana Mojito 50 125 150 2002 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana / Mojito
Year:
2002
Variants Covered:
50cc, 125cc, 150cc
Codes
Product Code Reference:
Likely corresponds to specific Aprilia internal codes for this service documentation.
👋 Introduction
Market Position
Segment:
Scooter market, targeting urban commuting and leisure riding.
Target Audience:
Riders seeking reliable and stylish transportation, and those who prefer to perform their own maintenance.
Competitive Analysis
Competitors:
Honda S-Wing, Yamaha Majesty, Piaggio Beverly, Kymco models of similar displacement and era.
Key Features
Styling:
Distinctive retro-modern styling, often characterized by flowing lines and chrome accents, particularly in the Mojito variant.
Practicality:
Under-seat storage, comfortable seating position, easy-to-operate controls make it suitable for daily use.
Manual Value
Benefit To Owner:
Enables owners to perform maintenance, diagnose issues, and carry out repairs themselves, saving on labor costs and ensuring quality of work.
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Service and Repair
Page Count
Estimated Page Count:
N/A (Digital Download - Page count varies by printable version)
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English (Assumed, typical for international service manuals)
Format
Format:
Downloadable Digital File (Likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, internal components, piston, rings, cylinder, crankshaft, camshaft, valve train, timing, cooling system (air-cooled for 50cc, liquid-cooled for 125/150cc), lubrication system.
Fuel System:
Carburetor (50cc, 125cc) / Fuel Injection (150cc - potential), fuel tank, fuel lines, fuel pump, filters, throttle control.
Ignition System:
Spark plugs, ignition coil, CDI unit, stator, wiring.
Transmission:
Automatic CVT (Continuously Variable Transmission) for all models, clutch, variator, torque converter, drive belt, gears, final drive, oil.
Brakes:
Front and rear brake systems (disc brakes likely), hydraulic system, brake pads, rotors, calipers, brake lines, master cylinders, fluid specifications.
Suspension:
Front telescopic forks, rear shock absorber(s), fork oil, seals, spring rates, linkage maintenance.
Electrical System:
Battery, charging system (alternator/stator), starter motor, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuses, relays, instrument cluster, switches.
Chassis Frame:
Frame inspection, front steering head, wheel bearings, swingarm.
Bodywork:
Fairings, body panels, seat, storage compartment, fenders, cosmetic repairs, component removal/installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (air, oil, fuel), spark plug replacement, brake pad inspection/replacement, tire pressure checks, chain adjustment (if applicable, unlikely for CVT scooters), lubrication points.
Troubleshooting:
Diagnostic procedures for common problems, fault finding guides, symptom-based troubleshooting for engine, electrical, and mechanical issues.
Major Repairs:
Engine rebuilds, transmission overhaul, carburetor overhaul, suspension fork servicing, brake caliper overhaul, electrical component replacement.
Specifications Data:
Torque specifications for all fasteners, fluid capacities, electrical component specifications, wear limits for critical parts.
Wiring Diagrams:
Detailed electrical schematics for all systems, including lighting, ignition, starting, and indicators.
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments to full engine and transmission rebuilds. Suitable for DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF for easy navigation and information retrieval.
Print Quality
Quality:
High-resolution, clear diagrams and text suitable for printing.
Binding Type
Type:
N/A (Digital Download - No physical binding)
Paper Type
Type:
N/A (Digital Download - No physical paper)
⚙️ Engine Specifications
Primary Engine
Type 50Cc:
2-stroke, single-cylinder, air-cooled (typically)
Type 125Cc:
4-stroke, single-cylinder, liquid-cooled (typically)
Type 150Cc:
4-stroke, single-cylinder, liquid-cooled (typically) - May share architecture with 125cc but with larger bore/stroke or different tuning.
Displacement 50Cc:
Approximately 49.4 cc
Displacement 125Cc:
Approximately 124 cc
Displacement 150Cc:
Approximately 149 cc
Performance
Horsepower 50Cc:
Typically in the 4-6 HP range
Horsepower 125Cc:
Typically in the 10-13 HP range
Horsepower 150Cc:
Typically in the 12-15 HP range
Fuel System
Carburetion 50/125:
Mikuni or Dell'Orto carburetor, specific model to be detailed in manual.
Fuel Injection 150:
Likely electronic fuel injection (EFI) for the 150cc model, specific system to be detailed in manual.
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Clutch Type:
Centrifugal clutch
Features
Variator Maintenance:
Includes instructions for variator roller inspection and replacement, drive belt inspection and replacement.
Final Drive:
Geared final drive, with specific oil type and capacity detailed in manual.
📐 Dimensions
Exterior
Overall Length:
N/A (Specific dimensions vary, but generally compact scooter proportions)
Wheelbase:
N/A (Specific dimensions vary)
Weights
Dry Weight 50Cc:
Approximately 95-105 kg
Dry Weight 125Cc:
Approximately 110-120 kg
Dry Weight 150Cc:
Approximately 115-125 kg
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Scooters of this era typically do not undergo standardized crash testing like cars).
Active Features
Braking System:
Front and rear disc brakes for enhanced stopping power (125/150cc usually, 50cc might have drum rear).
Lighting:
Headlight, taillight, brake light, front and rear turn signals for visibility.
Passive Features
Frame Construction:
Steel tube frame providing structural integrity.
Horn:
Audible warning device.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, odometer, fuel gauge, and indicator lights. Some models may have a tachometer.
Driver Assistance
N/A:
No advanced driver-assistance systems (ADAS) typical for modern vehicles.
Connectivity
N/A:
No onboard connectivity or smartphone integration.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Recommended every 3,000-5,000 km or annually, whichever comes first (specifics in manual).
Air Filter Cleaning Replacement:
Inspection every 2,000 km, cleaning/replacement as needed, detailed in manual.
Spark Plug Replacement:
Recommended every 6,000-10,000 km (specific plug type and gap detailed in manual).
Brake Fluid Change:
Recommended every 2 years for optimal performance and to prevent corrosion.
Cvt Belt Inspection Replacement:
Inspection every 5,000 km, replacement typically between 10,000-20,000 km depending on usage and belt condition.
Fluid Specifications
Engine Oil 50Cc 2T:
2-stroke premix oil (specific grade API TC or JASO FD recommended).
Engine Oil 125/150Cc 4T:
4-stroke scooter oil, SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MA/MA2 rated (check manual for exact specification).
Coolant 125/150Cc:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water (specific type in manual).
Brake Fluid:
DOT 4 hydraulic brake fluid.
Final Drive Oil:
Hypoid gear oil, SAE 80W-90 (specific capacity in manual).
Known Issues
Cvt Belt Wear:
Common wear item; premature wear can cause slipping and loss of acceleration. Regular inspection is key.
Carburetor Issues 50/125:
Can become clogged or maladjusted over time, leading to poor idling, starting problems, or lack of power.
Electrical Connections:
Corrosion or loose connections in the wiring harness can lead to intermittent issues with lights, ignition, or starting.
Cooling System Leaks 125/150:
Hoses or radiator can develop leaks over time, requiring replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its sport motorcycles and scooters, with a history dating back to 1945.
Model Evolution
Habana Mojito Lineage:
The Habana and Mojito were distinct styling variants of Aprilia's popular scooter line, offering a blend of performance and classic aesthetic. The Mojito, in particular, featured a more pronounced retro design.
Production
Production Period:
The 2002 model year signifies a specific iteration of this platform, which saw production across several years in the early to mid-2000s.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
N/A (Specific awards for these scooter models from 2002 are not widely documented in general automotive press.)
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