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2002 Aprilia Pegaso 650ie Service Repair Workshop Manual

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$133.00
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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650ie Year: 2002 Codes Engine Code: AP8102710 Chassis Code: ZP4TT00004003XXXX 👋 Introduction Market Position Market Segment: Adventure Touring / Dual-Sport Motorcycle Competitive Analysis Key Competitors: BMW F650GS, Kawasaki KLR650, Suzuki DR650SE Key Features Vehicle Purpose: Versatile motorcycle designed for both on-road commuting and light off-road exploration Target Audience: Riders seeking a capable and relatively affordable adventure touring machine 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: Digital (likely PDF) Page Count Estimated Page Count: Approx. 300-400 pages (typical for this era and coverage) Accuracy Accuracy Level: Factory-specification accuracy, as it's derived from official Aprilia documentation. 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, lubrication, cooling, fuel injection, ignition, exhaust Transmission: Clutch, gearbox, final drive, lubrication Chassis: Frame, suspension (front and rear), steering, wheels, tires Brakes: Hydraulic system, calipers, master cylinders, discs, pads, bleeding procedures Electrical: Wiring diagrams, battery, charging system, lighting, starter, ignition system, instrument cluster, EFI ECU Fuel System: Fuel pump, injectors, pressure regulator, EFI system diagnostics Procedures Included Maintenance: Regular service, oil changes, filter replacements, spark plug checks, chain adjustment Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes Repair: Detailed step-by-step repair instructions for all major components Disassembly Assembly: Complete instructions for component removal and reinstallation Rebuilding: Engine and transmission rebuilding procedures Technical Depth Depth: Comprehensive factory-level detail, suitable for professional mechanics and experienced DIYers Manual Type Detail Manual Purpose: Designed for comprehensive repair and maintenance tasks, covering everything from basic servicing to full engine rebuilds. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable, enabling quick information retrieval Print Quality Diagrams: High-quality, clear, and detailed diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Compression Ratio: 9.5:1 Cooling System: Liquid-cooled Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 48 HP @ 6800 RPM Torque: Approx. 56 Nm @ 5200 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with single throttle body Fuel Type: Unleaded gasoline (95 RON recommended) Fluid Specifications Engine Oil Type: SAE 10W-40, API SG or higher Engine Oil Capacity: Approx. 2.0 Liters (with filter change) Coolant Type: Ethylene Glycol-based antifreeze (50% mixture) 🔧 Transmission Standard Gearbox Type: 5-speed manual Clutch Type: Wet multi-plate Features Final Drive: O-ring sealed chain Fluid Specifications Transmission Oil Type: SAE 75W-90 GL-4 (for gearbox and final drive) 📐 Dimensions Exterior Length: Approx. 2220 mm Width: Approx. 890 mm Height: Approx. 1420 mm Wheelbase: Approx. 1470 mm Weights Dry Weight: Approx. 160 kg Wet Weight: Approx. 178 kg (fully fueled) Fuel Tank Capacity: 14 Liters 🛡️ Safety Features Ratings Crash Safety Ratings: N/A (Motorcycle safety ratings are not standardized in the same way as cars) Active Features Braking System: Dual hydraulic disc front, single hydraulic disc rear ABS: Optional ABS (Anti-lock Braking System) available on some models Passive Features Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Infotainment System: Basic analog instrument cluster with digital odometer and trip meters. No advanced infotainment features. Driver Assistance Driver Assistance Features: Optional ABS. No other electronic rider aids like traction control or riding modes. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 6 months Air Filter Cleaning: Every 5,000 km Spark Plug Replacement: Every 10,000 km Valve Clearance Check: Every 10,000 km Fluid Specifications Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Chain and sprockets, brake pads, fork seals, starter motor solenoid Efi System Considerations: Occasional issues with idle control or sensor readings, requiring diagnosis with specialized tools. Cooling System: Potential for thermostat issues or leaks in older units, regular coolant flushes are recommended. 📚 Vehicle History Brand Heritage Manufacturer Origin: Aprilia is an Italian motorcycle manufacturer, known for its sporting heritage and innovation. Model Evolution Pegaso Lineage: The Pegaso line has a history dating back to the early 1990s, evolving through various iterations and engine displacements. Production Production Period: The 650cc Pegaso line was produced from the mid-1990s through the early 2000s, with the 'ie' designation indicating fuel injection introduced in later models. 🏆 Awards & Recognition Recognitions Industry Awards: While specific awards for the 2002 model are not widely documented, the Pegaso 650 series was generally well-regarded for its versatility and value in its class. Ratings Reliability Perception: Generally considered a reliable machine with proper maintenance, though like many Italian bikes of the era, build quality could vary.
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2002 Aprilia Pegaso 650ie Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650ie
Year:
2002
Codes
Engine Code:
AP8102710
Chassis Code:
ZP4TT00004003XXXX
👋 Introduction
Market Position
Market Segment:
Adventure Touring / Dual-Sport Motorcycle
Competitive Analysis
Key Competitors:
BMW F650GS, Kawasaki KLR650, Suzuki DR650SE
Key Features
Vehicle Purpose:
Versatile motorcycle designed for both on-road commuting and light off-road exploration
Target Audience:
Riders seeking a capable and relatively affordable adventure touring machine
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
Digital (likely PDF)
Page Count
Estimated Page Count:
Approx. 300-400 pages (typical for this era and coverage)
Accuracy
Accuracy Level:
Factory-specification accuracy, as it's derived from official Aprilia documentation.
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, lubrication, cooling, fuel injection, ignition, exhaust
Transmission:
Clutch, gearbox, final drive, lubrication
Chassis:
Frame, suspension (front and rear), steering, wheels, tires
Brakes:
Hydraulic system, calipers, master cylinders, discs, pads, bleeding procedures
Electrical:
Wiring diagrams, battery, charging system, lighting, starter, ignition system, instrument cluster, EFI ECU
Fuel System:
Fuel pump, injectors, pressure regulator, EFI system diagnostics
Procedures Included
Maintenance:
Regular service, oil changes, filter replacements, spark plug checks, chain adjustment
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes
Repair:
Detailed step-by-step repair instructions for all major components
Disassembly Assembly:
Complete instructions for component removal and reinstallation
Rebuilding:
Engine and transmission rebuilding procedures
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional mechanics and experienced DIYers
Manual Type Detail
Manual Purpose:
Designed for comprehensive repair and maintenance tasks, covering everything from basic servicing to full engine rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, enabling quick information retrieval
Print Quality
Diagrams:
High-quality, clear, and detailed diagrams and illustrations
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
9.5:1
Cooling System:
Liquid-cooled
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 48 HP @ 6800 RPM
Torque:
Approx. 56 Nm @ 5200 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with single throttle body
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher
Engine Oil Capacity:
Approx. 2.0 Liters (with filter change)
Coolant Type:
Ethylene Glycol-based antifreeze (50% mixture)
🔧 Transmission
Standard
Gearbox Type:
5-speed manual
Clutch Type:
Wet multi-plate
Features
Final Drive:
O-ring sealed chain
Fluid Specifications
Transmission Oil Type:
SAE 75W-90 GL-4 (for gearbox and final drive)
📐 Dimensions
Exterior
Length:
Approx. 2220 mm
Width:
Approx. 890 mm
Height:
Approx. 1420 mm
Wheelbase:
Approx. 1470 mm
Weights
Dry Weight:
Approx. 160 kg
Wet Weight:
Approx. 178 kg (fully fueled)
Fuel Tank Capacity:
14 Liters
🛡️ Safety Features
Ratings
Crash Safety Ratings:
N/A (Motorcycle safety ratings are not standardized in the same way as cars)
Active Features
Braking System:
Dual hydraulic disc front, single hydraulic disc rear
ABS:
Optional ABS (Anti-lock Braking System) available on some models
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrument cluster with digital odometer and trip meters. No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
Optional ABS. No other electronic rider aids like traction control or riding modes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 6 months
Air Filter Cleaning:
Every 5,000 km
Spark Plug Replacement:
Every 10,000 km
Valve Clearance Check:
Every 10,000 km
Fluid Specifications
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, fork seals, starter motor solenoid
Efi System Considerations:
Occasional issues with idle control or sensor readings, requiring diagnosis with specialized tools.
Cooling System:
Potential for thermostat issues or leaks in older units, regular coolant flushes are recommended.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian motorcycle manufacturer, known for its sporting heritage and innovation.
Model Evolution
Pegaso Lineage:
The Pegaso line has a history dating back to the early 1990s, evolving through various iterations and engine displacements.
Production
Production Period:
The 650cc Pegaso line was produced from the mid-1990s through the early 2000s, with the 'ie' designation indicating fuel injection introduced in later models.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2002 model are not widely documented, the Pegaso 650 series was generally well-regarded for its versatility and value in its class.
Ratings
Reliability Perception:
Generally considered a reliable machine with proper maintenance, though like many Italian bikes of the era, build quality could vary.
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