2002 Aprilia Pegaso 650ie Service Repair Workshop Manual
Ordinarie pris
$133.00
Försäljningspris
$133.00
Ordinarie pris
Enhetspris
/ per
Rea
Slutsåld
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650ie
Year:
2002
Codes
Engine Code:
AP8102710
Chassis Code:
ZP4TT00004003XXXX
👋 Introduction
Market Position
Market Segment:
Adventure Touring / Dual-Sport Motorcycle
Competitive Analysis
Key Competitors:
BMW F650GS, Kawasaki KLR650, Suzuki DR650SE
Key Features
Vehicle Purpose:
Versatile motorcycle designed for both on-road commuting and light off-road exploration
Target Audience:
Riders seeking a capable and relatively affordable adventure touring machine
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
Digital (likely PDF)
Page Count
Estimated Page Count:
Approx. 300-400 pages (typical for this era and coverage)
Accuracy
Accuracy Level:
Factory-specification accuracy, as it's derived from official Aprilia documentation.
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, lubrication, cooling, fuel injection, ignition, exhaust
Transmission:
Clutch, gearbox, final drive, lubrication
Chassis:
Frame, suspension (front and rear), steering, wheels, tires
Brakes:
Hydraulic system, calipers, master cylinders, discs, pads, bleeding procedures
Electrical:
Wiring diagrams, battery, charging system, lighting, starter, ignition system, instrument cluster, EFI ECU
Fuel System:
Fuel pump, injectors, pressure regulator, EFI system diagnostics
Procedures Included
Maintenance:
Regular service, oil changes, filter replacements, spark plug checks, chain adjustment
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes
Repair:
Detailed step-by-step repair instructions for all major components
Disassembly Assembly:
Complete instructions for component removal and reinstallation
Rebuilding:
Engine and transmission rebuilding procedures
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional mechanics and experienced DIYers
Manual Type Detail
Manual Purpose:
Designed for comprehensive repair and maintenance tasks, covering everything from basic servicing to full engine rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, enabling quick information retrieval
Print Quality
Diagrams:
High-quality, clear, and detailed diagrams and illustrations
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
9.5:1
Cooling System:
Liquid-cooled
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 48 HP @ 6800 RPM
Torque:
Approx. 56 Nm @ 5200 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with single throttle body
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher
Engine Oil Capacity:
Approx. 2.0 Liters (with filter change)
Coolant Type:
Ethylene Glycol-based antifreeze (50% mixture)
🔧 Transmission
Standard
Gearbox Type:
5-speed manual
Clutch Type:
Wet multi-plate
Features
Final Drive:
O-ring sealed chain
Fluid Specifications
Transmission Oil Type:
SAE 75W-90 GL-4 (for gearbox and final drive)
📐 Dimensions
Exterior
Length:
Approx. 2220 mm
Width:
Approx. 890 mm
Height:
Approx. 1420 mm
Wheelbase:
Approx. 1470 mm
Weights
Dry Weight:
Approx. 160 kg
Wet Weight:
Approx. 178 kg (fully fueled)
Fuel Tank Capacity:
14 Liters
🛡️ Safety Features
Ratings
Crash Safety Ratings:
N/A (Motorcycle safety ratings are not standardized in the same way as cars)
Active Features
Braking System:
Dual hydraulic disc front, single hydraulic disc rear
ABS:
Optional ABS (Anti-lock Braking System) available on some models
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrument cluster with digital odometer and trip meters. No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
Optional ABS. No other electronic rider aids like traction control or riding modes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 6 months
Air Filter Cleaning:
Every 5,000 km
Spark Plug Replacement:
Every 10,000 km
Valve Clearance Check:
Every 10,000 km
Fluid Specifications
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, fork seals, starter motor solenoid
Efi System Considerations:
Occasional issues with idle control or sensor readings, requiring diagnosis with specialized tools.
Cooling System:
Potential for thermostat issues or leaks in older units, regular coolant flushes are recommended.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian motorcycle manufacturer, known for its sporting heritage and innovation.
Model Evolution
Pegaso Lineage:
The Pegaso line has a history dating back to the early 1990s, evolving through various iterations and engine displacements.
Production
Production Period:
The 650cc Pegaso line was produced from the mid-1990s through the early 2000s, with the 'ie' designation indicating fuel injection introduced in later models.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2002 model are not widely documented, the Pegaso 650 series was generally well-regarded for its versatility and value in its class.
Ratings
Reliability Perception:
Generally considered a reliable machine with proper maintenance, though like many Italian bikes of the era, build quality could vary.
Diagnostic procedures for common and uncommon issues, fault codes
Repair:
Detailed step-by-step repair instructions for all major components
Disassembly Assembly:
Complete instructions for component removal and reinstallation
Rebuilding:
Engine and transmission rebuilding procedures
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional mechanics and experienced DIYers
Manual Type Detail
Manual Purpose:
Designed for comprehensive repair and maintenance tasks, covering everything from basic servicing to full engine rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, enabling quick information retrieval
Print Quality
Diagrams:
High-quality, clear, and detailed diagrams and illustrations
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
9.5:1
Cooling System:
Liquid-cooled
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 48 HP @ 6800 RPM
Torque:
Approx. 56 Nm @ 5200 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with single throttle body
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher
Engine Oil Capacity:
Approx. 2.0 Liters (with filter change)
Coolant Type:
Ethylene Glycol-based antifreeze (50% mixture)
🔧 Transmission
Standard
Gearbox Type:
5-speed manual
Clutch Type:
Wet multi-plate
Features
Final Drive:
O-ring sealed chain
Fluid Specifications
Transmission Oil Type:
SAE 75W-90 GL-4 (for gearbox and final drive)
📐 Dimensions
Exterior
Length:
Approx. 2220 mm
Width:
Approx. 890 mm
Height:
Approx. 1420 mm
Wheelbase:
Approx. 1470 mm
Weights
Dry Weight:
Approx. 160 kg
Wet Weight:
Approx. 178 kg (fully fueled)
Fuel Tank Capacity:
14 Liters
🛡️ Safety Features
Ratings
Crash Safety Ratings:
N/A (Motorcycle safety ratings are not standardized in the same way as cars)
Active Features
Braking System:
Dual hydraulic disc front, single hydraulic disc rear
ABS:
Optional ABS (Anti-lock Braking System) available on some models
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrument cluster with digital odometer and trip meters. No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
Optional ABS. No other electronic rider aids like traction control or riding modes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 6 months
Air Filter Cleaning:
Every 5,000 km
Spark Plug Replacement:
Every 10,000 km
Valve Clearance Check:
Every 10,000 km
Fluid Specifications
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, fork seals, starter motor solenoid
Efi System Considerations:
Occasional issues with idle control or sensor readings, requiring diagnosis with specialized tools.
Cooling System:
Potential for thermostat issues or leaks in older units, regular coolant flushes are recommended.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian motorcycle manufacturer, known for its sporting heritage and innovation.
Model Evolution
Pegaso Lineage:
The Pegaso line has a history dating back to the early 1990s, evolving through various iterations and engine displacements.
Production
Production Period:
The 650cc Pegaso line was produced from the mid-1990s through the early 2000s, with the 'ie' designation indicating fuel injection introduced in later models.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2002 model are not widely documented, the Pegaso 650 series was generally well-regarded for its versatility and value in its class.
Ratings
Reliability Perception:
Generally considered a reliable machine with proper maintenance, though like many Italian bikes of the era, build quality could vary.