🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2002 Codes Chassis Code: RP (for the RSV Mille) Engine Code Designation: Rotax 990 V-Twin 👋 Introduction Market Position Market Position: The Aprilia RSV Mille (R in 2002 often featuring higher spec components) was positioned as a premium, track-focused sportbike with a powerful V-twin engine, competing against established Japanese and European litre-class superbikes. Competitive Analysis Competitive Analysis 2002: Key competitors included the Ducati 996/998, Yamaha YZF-R1, Honda CBR954RR, Suzuki GSX-R1000, and BMW R1100 S. The Mille stood out with its Italian flair, potent V-twin torque, and often superior chassis and suspension components (especially in 'R' variants). Key Features Key Features Model: Characterized by its robust Rotax 990cc V-twin engine, sophisticated chassis, premium suspension (often Öhlins on R models), strong braking performance, and aggressive styling. Manual Usefulness Manual Usefulness: Essential for owners and mechanics to perform accurate diagnostics, routine maintenance, and complex repairs, ensuring the longevity and optimal performance of this high-performance motorcycle. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Fuel System, Ignition System, Cooling System, Exhaust System, Chassis, Suspension (Front and Rear), Brakes (Front and Rear), Electrical System, Bodywork, Wheels and Tires, Maintenance Procedures, Troubleshooting, Wiring Diagrams. Page Count Page Count: Hundreds (exact count not specified, but implies a comprehensive document) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF implied by 'download' and 'print') 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of the Rotax 990 V-Twin engine, including cylinder head, valves, pistons, connecting rods, crankshaft, lubrication system, and timing components. Fuel And Emissions: Fuel injection system (ECU, injectors, throttle body), fuel pump, fuel filter, emissions control systems, and exhaust system diagnostics and repair. Electrical And Ignition Electrical And Ignition Coverage: Ignition system (ECU, coils, spark plugs), starting system, charging system (alternator, regulator/rectifier), lighting, instrumentation, and comprehensive wiring diagrams for all circuits. Transmission And Drivetrain Transmission And Drivetrain Coverage: Clutch operation and adjustment, gearbox internal components, shift mechanism, chain drive maintenance, and lubrication. Suspension And Steering Suspension And Steering Coverage: Front fork (Öhlins or Showa depending on variant) disassembly, service, and adjustment; rear shock absorber service and adjustment; linkage and bearing maintenance; steering head bearing inspection and replacement. Brakes Brakes Coverage: Brake system inspection, fluid replacement, caliper overhaul, master cylinder service, brake line replacement, and bleeding procedures. Bodywork And Frame Bodywork And Frame Coverage: Fairing removal and installation, seat, fuel tank, and component access; frame inspection; minor bodywork repair guidance. Procedures Included Maintenance Procedures: Routine checks, fluid changes (oil, coolant, brake fluid), filter replacements, chain lubrication and adjustment, spark plug replacement, air filter cleaning/replacement. Troubleshooting Guides: Diagnostic procedures for common issues related to engine performance, starting problems, electrical faults, and braking system anomalies. Repair Procedures: Step-by-step instructions for engine rebuilds, gearbox repair, suspension overhaul, electrical component replacement, and chassis component servicing. Special Tool Requirements: Identification and usage of specialized tools required for specific maintenance and repair tasks. Technical Depth Technical Depth: Comprehensive, factory-level detail suitable for experienced technicians and mechanically inclined owners. Covers everything from basic maintenance to complete engine and component overhauls. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Ensures clarity of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Likely searchable text (standard for professionally produced PDFs), allowing for quick access to specific information. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 8-valve V-twin Displacement: 998 cc Bore X Stroke: 97 mm x 68 mm Compression Ratio: 10.8:1 Performance Horsepower: Approx. 125-130 HP (at crank) Torque: Approx. 98-100 Nm (at crank) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder Ignition System: ECU controlled, dual spark plugs per cylinder Lubrication Oil Type: API SG, JASO MA certified 10W-40 or 15W-50 (check manual for exact specification) Oil Capacity: Approx. 3.4 Liters (with filter change) Cooling System Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (e.g., Motul Motocool Expert or equivalent) Coolant Capacity: Approx. 2.1 Liters 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Hydraulically operated, wet multi-plate Features Gear Ratios: Specific ratios covered in manual (e.g., 1st: 2.46, 2nd: 1.88, 3rd: 1.52, 4th: 1.30, 5th: 1.15, 6th: 1.00) Final Drive: Chain drive (e.g., 525 pitch) Transmission Oil Type: Manual transmission fluid or specific gearbox oil (check manual) 📐 Dimensions Exterior Length: Approx. 2070 mm Width: Approx. 720 mm (at handlebars) Height: Approx. 1120 mm (at handlebars) Wheelbase: Approx. 1400 mm Ground Clearance: Approx. 120 mm Weights Dry Weight: Approx. 187 kg Wet Weight: Approx. 208 kg (with fluids) Fuel Tank Capacity: 18 Liters (including 3.5 Liter reserve) 🛡️ Safety Features Ratings Safety Ratings: Motorcycle safety is primarily determined...