🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 2002 Codes Model Code: K589 👋 Introduction Market Position Segment: Sport-Touring Motorcycle Target Audience: Discerning riders seeking comfort, performance, and long-distance capability Competitive Analysis Key Competitors: Honda ST1100, Kawasaki GTR1000, Yamaha FJR1300 Key Features Design Philosophy: BMW's signature engineering, focus on rider ergonomics, integrated luggage, and robust performance Value Proposition: Comprehensive resource for owners and technicians to maintain and repair the K1200RS to factory standards 📋 Manual Details Coverage Areas Manual Type: Service & Repair Manual Language: English Format: Digital Download (PDF) Page Count Estimated Pages: 300+ 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, fuel injection system, ignition system, cooling system, lubrication system Transmission: Gearbox inspection and repair, clutch assembly, final drive, shaft drive maintenance Chassis: Frame inspection, front suspension (Paralever), rear suspension (Duolever), steering system, wheel bearings Brakes: ABS system diagnostics and repair, brake fluid replacement, caliper overhaul, rotor inspection, brake line maintenance Electrical: Wiring diagrams, battery system, charging system, starter motor, lighting system, instrument cluster, ECU diagnostics Bodywork: Fairing removal and installation, seat assembly, fuel tank maintenance, body panel repair Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake pad replacement, valve clearance checks Troubleshooting: Diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major mechanical and electrical components, torque specifications for all fasteners Disassembly Assembly: Detailed procedures for removing and reinstalling all major parts and sub-assemblies Technical Depth Diagnostic Capability: Advanced diagnostic procedures including ECU parameter checks and sensor data interpretation Rebuild Procedures: Comprehensive guides for engine and transmission rebuilding Special Tools: Identification and usage instructions for specialized BMW tools required for specific procedures 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Text-searchable PDF for quick information retrieval Print Quality Resolution: High-resolution, suitable for printing Binding Type Binding Method: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, four-stroke Displacement: 1171 cc Bore X Stroke: 79 mm x 59 mm Compression Ratio: 10.2:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: 110 hp @ 8500 rpm (claimed) Torque: 115 Nm (85 lb-ft) @ 6750 rpm (claimed) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4 Fuel Type: Unleaded Premium Gasoline (95 RON / 91 AKI) Lubrication Oil Capacity: 4.0 Liters (4.2 US quarts) with filter change Oil Type: SAE 20W-40 or SAE 15W-50 (API SG or higher) Cooling System Cooling Method: Liquid-cooled Coolant Type: BMW approved coolant mixture (50% ethylene glycol / 50% distilled water) 🔧 Transmission Standard Transmission Type: 6-speed manual Features Clutch: Hydraulically operated, multi-plate wet clutch Final Drive: Shaft drive Transmission Fluid: Hypoid gear oil, API GL-5, SAE 90 📐 Dimensions Exterior Length: 2220 mm (87.4 in) Width: 940 mm (37.0 in) (at handlebars) Height: 1430 mm (56.3 in) (at handlebars) Wheelbase: 1509 mm (59.4 in) Weights Dry Weight: 243 kg (536 lbs) Wet Weight: 263 kg (580 lbs) (approx.) Payload Capacity: 230 kg (507 lbs) (including rider and luggage) Cargo Luggage Capacity: Integrated saddlebags, optional top case 🛡️ Safety Features Ratings Braking System: BMW Motorrad Integral ABS (optional) Active Features Lighting: Halogen headlight, LED taillight, integrated turn signals Handling: Stable chassis geometry, advanced suspension systems (Duolever/Paralever) Passive Features Rider Comfort: Adjustable windscreen, ergonomic seating position, heated grips 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, digital display for gear indicator, clock, trip meters, and warning lights. Audio System: Optional integrated radio/cassette or CD player with handlebar controls and speakers. Driver Assistance ABS: BMW Motorrad Integral ABS (available as an option), providing linked braking for enhanced safety. Connectivity Diagnostic Port: OBD-II compatible diagnostic port for electronic fault diagnosis. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually Major Service Interval: Every 20,000 km (12,000 miles) for valve checks, fuel system inspection, etc. Brake Fluid Change: Every 2 years Fluid Specifications Fork Oil Type: SAE 7.5W or BMW approved fork oil Coolant Type: BMW approved coolant mixture (50% ethylene glycol / 50% distilled water) Brake Fluid Type: DOT 4 (for ABS and non-ABS systems) Known Issues Fuel Pump Reliability: Some early models experienced fuel pump failures; later revisions improved reliability. ABS Modulator Issues: Potential for ABS modulator failures in high-mileage or neglected units. Regular bleeding is crucial. Clutch Slave Cylinder: Occasional leaks from the clutch slave cylinder seal can occur. Electrical Connector Corrosion: Corrosion in electrical connectors, particularly in exposed areas, can lead to intermittent faults. 📚 Vehicle History Brand Heritage Bmw Motorcycle Division: Founded in 1916, BMW Motorrad has a long and prestigious history in motorcycle manufacturing, known for innovation and quality. Model Evolution K Series Introduction: The K-series, introduced in 1983, featured a horizontally opposed four-cylinder engine, revolutionizing BMW's motorcycle lineup. K1200Rs Development:...