🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 2002 Market: North America (and potentially other markets where Voyager was sold) Codes Platform Code: NS (Third Generation) 👋 Introduction Market Position Segment: Minivan, family vehicle. Competitive Analysis Competitors 2002: Ford Windstar, Chevrolet Venture/Montana, Pontiac Montana, Oldsmobile Silhouette, Buick Terraza, Honda Odyssey, Toyota Sienna. Key Features Vehicle Focus: Spacious interior, versatile seating, family-oriented features, comfortable ride. Manual Purpose Value Proposition: Empowers DIY enthusiasts and professional mechanics with the detailed knowledge required for accurate diagnosis and repair, ensuring vehicle longevity and optimal performance. 📋 Manual Details Coverage Areas Covered Regions: All mechanical and electrical systems, bodywork, diagnostics, troubleshooting, maintenance, and repair for the 2002 Chrysler Voyager. Page Count Estimated Page Count: Over 1000 pages (typical for a comprehensive factory-style service manual) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed information on all engine variants including diagnosis, repair, and overhaul for 2.4L I4 and 3.3L V6 engines. Transmission: Coverage for automatic transmissions (e.g., 41TE, 42LE), including diagnostics, fluid changes, seal replacement, and internal repairs. Brakes: Front and rear brake systems, ABS (Anti-lock Braking System) diagnosis and repair, rotor/pad replacement, caliper service. Suspension: Front and rear suspension components, steering system, wheel alignment specifications, shock absorber/strut replacement. Electrical: Complete electrical schematics, wiring diagrams, component testing, diagnosis of lighting, power accessories, charging system, starting system, body control modules. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, component replacement, blower motor, climate control units. Body: Body panel repair, door mechanisms, power sliding doors, interior trim removal/installation, glass replacement. Fuel System: Fuel pump diagnosis, fuel injectors, fuel filter replacement, evaporative emissions (EVAP) system. Cooling System: Radiator, water pump, thermostat, cooling fan operation, coolant specifications and flush procedures. Exhaust System: Exhaust manifold, catalytic converter, muffler, emissions control components. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, tire rotation, fluid level checks and top-offs. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for common drivability and electrical issues. Repair Procedures: Step-by-step repair instructions for virtually all vehicle components, from simple bulb replacement to complex engine or transmission overhauls. Component Replacement: Detailed guidance for replacing major components like alternators, starters, fuel pumps, water pumps, radiators, etc. Diagnostics: Information on using diagnostic trouble codes (DTCs), scan tools, and electrical testing equipment. Technical Depth Depth: Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including advanced diagnostic procedures and torque specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval. Print Quality Quality: High-resolution scans for clear diagrams and text. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine 1: 2.4L (2426cc) DOHC Inline 4-cylinder (GEMA engine family) Engine 2: 3.3L (3301cc) OHV V6 (EGA engine family) Performance 1 Horsepower 2.4L: Approx. 150 hp @ 5200 rpm Torque 2.4L: Approx. 167 lb-ft @ 4000 rpm Performance 2 Horsepower 3.3L: Approx. 180 hp @ 5000 rpm Torque 3.3L: Approx. 205 lb-ft @ 3600 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Codes Engine Codes: Refer to manual for specific engine codes tied to VIN or engine build date. 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic Optional Transmission Type Optional: N/A (Automatic was standard for this generation and model year) Features Transmission Models: 41TE (for 2.4L I4) and 42LE (for 3.3L V6) variations. Fluid Specifications Transmission Fluid Type: ATF+4 (Chrysler Material Standard MS-9602) Fluid Capacity Transmission Fluid Capacity: Approx. 4.0 quarts (3.8 liters) for a pan drop and fill. Refer to manual for complete overhaul capacity. 📐 Dimensions Exterior Wheelbase: Approx. 119.3 inches (3030 mm) Length: Approx. 191.3 inches (4859 mm) Width: Approx. 76.5 inches (1943 mm) Height: Approx. 67.8 inches (1722 mm) Interior Seating Capacity: 7-8 passengers (depending on configuration) Cargo Cargo Volume Behind 3Rd Row: Approx. 38.1 cubic feet Cargo Volume Max: Approx. 146.5 cubic feet (with all rear seats removed) Weights Curb Weight 2.4L: Approx. 4000 - 4200 lbs (1814 - 1905 kg) Curb Weight 3.3L: Approx. 4100 - 4300 lbs (1860 - 1950 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (for 2002 model) NHTSA Front Impact Passenger: 4 Stars (for 2002 model) IIHS Side Impact: Acceptable (for 2002 model) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Optional on some trims. Passive Features Airbags Front: Driver and front passenger airbags. Airbags Side: Optional front-seat side airbags on some trims. Seatbelts: All seating positions equipped with three-point seatbelts; front seatbelt pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or cassette player. Optional Infinity speaker systems. Rear Entertainment: Optional rear-seat entertainment system (VES - Video Entertainment System) with overhead screen and headphone jacks available on some trims. Driver Assistance Cruise Control: Standard on most...