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CITROEN Evasion 2.0 HDi (With particle filter) 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: Evasion Year: 2002 Engine Variant: 2.0 HDi (with particle filter) Codes Engine Code Family: DW10 Particle Filter System: Present 👋 Introduction Market Position Segment: Large MPV (Multi-Purpose Vehicle), also known as a monospace or people carrier. Competitive Analysis Competitors: Competed against vehicles such as the Renault Espace, Ford Galaxy, Volkswagen Sharan, Seat Alhambra, and Fiat Ulysse. Key Features Vehicle Platform: Shared platform with Fiat (Ulysse), Lancia (Z), Peugeot (806), and SEAT (Alhambra), known as the Eurovan platform. Design Philosophy: Emphasized practicality, spaciousness, modular interior, and comfort, typical of Citroën's innovative approach to vehicle design. 📋 Manual Details Coverage Areas Vehicle Coverage: Citroën Evasion 2.0 HDi (with particle filter) 2002 Model Year Page Count Estimated Page Count: Extensive (typical factory service manuals for this era range from 1000-2500+ pages, depending on inclusion of electrical schematics and bodywork) Manual Type Type: Complete Official Full Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul, assembly, disassembly, component testing, specifications for the 2.0 HDi engine, including turbocharger, fuel injection system (common rail), glow plugs, and engine management. Emission Control: Specific coverage of the Diesel Particulate Filter (DPF) system, regeneration procedures, fault diagnosis, and related sensors and control modules. Fuel System: High-pressure common rail fuel injection system, fuel pump, injectors, fuel lines, fuel filter replacement, pressure testing. Transmission Manual: Service, repair, and overhaul procedures for the manual gearbox, clutch system, and associated components. Transmission Automatic: Coverage of the automatic transmission (if applicable to specific trim/options), including fluid changes, diagnosis, and basic repair procedures. Brakes: Front and rear brake system components, discs, pads, calipers, hydraulic lines, ABS system (including sensors and control module), brake fluid specifications and bleeding procedures. Suspension And Steering: Front and rear suspension components (struts, springs, wishbones, bushings), steering system (rack and pinion, power steering), alignment specifications. Electrical System: Comprehensive wiring diagrams, fuse box layouts, component testing, starter motor, alternator, battery, lighting system, power windows, central locking, and interior electronics. Body And Interior: Panel removal and installation, door mechanisms, seat adjustments, dashboard components, HVAC system, interior trim, and exterior body panels. Heating Ventilation Air Conditioning HVAC: Operation, diagnosis, component replacement, and refrigerant handling for the HVAC system. Procedures Included Maintenance: Scheduled maintenance tasks, oil change intervals, filter replacements (oil, fuel, air, cabin), spark plug replacement (if applicable, though unlikely for HDi), coolant service. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting guides. Repair Rebuild: Detailed step-by-step instructions for component repair and complete engine/transmission overhauls. Installation Replacement: Instructions for replacing virtually all major and minor components of the vehicle. Diagnosis Engine Management: Focus on diagnosing issues related to the Engine Control Unit (ECU), sensors (e.g., MAF, MAP, O2, crank/cam position), and actuators. Technical Depth Depth: Factory-level technical depth, covering everything from basic fluid checks and filter replacements to complete engine and transmission rebuilds, including complex electrical diagnostics and component-level repairs. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Fully printable, allowing users to print specific pages or sections as needed. High resolution for clear diagrams and text. Binding Type Binding: Digital (PDF format) Paper Type Digital Format: N/A (Digital format, pages printable on demand) Features Zoom Functionality: Yes, allows zooming in on diagrams and images for detailed viewing. Searchability: Likely searchable text within the PDF document, enabling quick access to specific topics. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, Turbocharged Direct Injection Diesel (HDi) Displacement: 1997 cc Bore X Stroke: 85.0 mm x 88.0 mm (estimated for DW10 engine family) Compression Ratio: 17.6:1 (typical for DW10 HDi engines) Performance Horsepower: 109 hp (80 kW) at 4000 rpm (typical for this variant) Torque: 250 Nm (184 lb-ft) at 1750 rpm (typical for this variant) Fuel System Injection System: Bosch Common Rail Direct Injection Fuel Type: Diesel Emission Control Emission Standard: Euro 3 (likely, with DPF for compliance) Turbocharger Type: Variable Geometry Turbocharger (VGT) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (likely, depending on market and trim) Features Gear Ratios: Specific gear ratios detailed in the manual for both manual and automatic transmissions. Maintenance Fluid Type Manual: Likely a GL-4 or GL-5 specification manual transmission fluid (e.g., API GL-4 SAE 75W-80). Fluid Type Automatic: Specific ATF (Automatic Transmission Fluid) specification (e.g., LT 71141 or equivalent). 📐 Dimensions Exterior Length: 4.63 m (approximate) Width: 1.83 m (approximate) Height: 1.73 m (approximate) Weights Curb Weight: Approx. 1700-1800 kg (depending on configuration) Gross Vehicle Weight Rating Gvw: Varies by configuration, detailed in manual. Cargo Luggage Capacity Seats Up: Significant, designed for family use, exact figures in manual. Luggage Capacity Seats Down: Very large, configurable seating allows for substantial cargo volume. 🛡️ Safety Features Ratings Euro Ncap Rating: 3 Stars (for the Eurovan platform during its production run,...
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CITROEN Evasion 2.0 HDi (With particle filter) 2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
Evasion
Year:
2002
Engine Variant:
2.0 HDi (with particle filter)
Codes
Engine Code Family:
DW10
Particle Filter System:
Present
👋 Introduction
Market Position
Segment:
Large MPV (Multi-Purpose Vehicle), also known as a monospace or people carrier.
Competitive Analysis
Competitors:
Competed against vehicles such as the Renault Espace, Ford Galaxy, Volkswagen Sharan, Seat Alhambra, and Fiat Ulysse.
Key Features
Vehicle Platform:
Shared platform with Fiat (Ulysse), Lancia (Z), Peugeot (806), and SEAT (Alhambra), known as the Eurovan platform.
Design Philosophy:
Emphasized practicality, spaciousness, modular interior, and comfort, typical of Citroën's innovative approach to vehicle design.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
Citroën Evasion 2.0 HDi (with particle filter) 2002 Model Year
Page Count
Estimated Page Count:
Extensive (typical factory service manuals for this era range from 1000-2500+ pages, depending on inclusion of electrical schematics and bodywork)
Manual Type
Type:
Complete Official Full Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul, assembly, disassembly, component testing, specifications for the 2.0 HDi engine, including turbocharger, fuel injection system (common rail), glow plugs, and engine management.
Emission Control:
Specific coverage of the Diesel Particulate Filter (DPF) system, regeneration procedures, fault diagnosis, and related sensors and control modules.
Fuel System:
High-pressure common rail fuel injection system, fuel pump, injectors, fuel lines, fuel filter replacement, pressure testing.
Transmission Manual:
Service, repair, and overhaul procedures for the manual gearbox, clutch system, and associated components.
Transmission Automatic:
Coverage of the automatic transmission (if applicable to specific trim/options), including fluid changes, diagnosis, and basic repair procedures.
Brakes:
Front and rear brake system components, discs, pads, calipers, hydraulic lines, ABS system (including sensors and control module), brake fluid specifications and bleeding procedures.
Suspension And Steering:
Front and rear suspension components (struts, springs, wishbones, bushings), steering system (rack and pinion, power steering), alignment specifications.
Electrical System:
Comprehensive wiring diagrams, fuse box layouts, component testing, starter motor, alternator, battery, lighting system, power windows, central locking, and interior electronics.
Body And Interior:
Panel removal and installation, door mechanisms, seat adjustments, dashboard components, HVAC system, interior trim, and exterior body panels.
Heating Ventilation Air Conditioning HVAC:
Operation, diagnosis, component replacement, and refrigerant handling for the HVAC system.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil change intervals, filter replacements (oil, fuel, air, cabin), spark plug replacement (if applicable, though unlikely for HDi), coolant service.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting guides.
Repair Rebuild:
Detailed step-by-step instructions for component repair and complete engine/transmission overhauls.
Installation Replacement:
Instructions for replacing virtually all major and minor components of the vehicle.
Diagnosis Engine Management:
Focus on diagnosing issues related to the Engine Control Unit (ECU), sensors (e.g., MAF, MAP, O2, crank/cam position), and actuators.
Technical Depth
Depth:
Factory-level technical depth, covering everything from basic fluid checks and filter replacements to complete engine and transmission rebuilds, including complex electrical diagnostics and component-level repairs.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully printable, allowing users to print specific pages or sections as needed. High resolution for clear diagrams and text.
Binding Type
Binding:
Digital (PDF format)
Paper Type
Digital Format:
N/A (Digital format, pages printable on demand)
Features
Zoom Functionality:
Yes, allows zooming in on diagrams and images for detailed viewing.
Searchability:
Likely searchable text within the PDF document, enabling quick access to specific topics.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, Turbocharged Direct Injection Diesel (HDi)
Displacement:
1997 cc
Bore X Stroke:
85.0 mm x 88.0 mm (estimated for DW10 engine family)
Compression Ratio:
17.6:1 (typical for DW10 HDi engines)
Performance
Horsepower:
109 hp (80 kW) at 4000 rpm (typical for this variant)
Torque:
250 Nm (184 lb-ft) at 1750 rpm (typical for this variant)
Fuel System
Injection System:
Bosch Common Rail Direct Injection
Fuel Type:
Diesel
Emission Control
Emission Standard:
Euro 3 (likely, with DPF for compliance)
Turbocharger
Type:
Variable Geometry Turbocharger (VGT)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (likely, depending on market and trim)
Features
Gear Ratios:
Specific gear ratios detailed in the manual for both manual and automatic transmissions.
Maintenance
Fluid Type Manual:
Likely a GL-4 or GL-5 specification manual transmission fluid (e.g., API GL-4 SAE 75W-80).
Fluid Type Automatic:
Specific ATF (Automatic Transmission Fluid) specification (e.g., LT 71141 or equivalent).
📐 Dimensions
Exterior
Length:
4.63 m (approximate)
Width:
1.83 m (approximate)
Height:
1.73 m (approximate)
Weights
Curb Weight:
Approx. 1700-1800 kg (depending on configuration)
Gross Vehicle Weight Rating Gvw:
Varies by configuration, detailed in manual.
Cargo
Luggage Capacity Seats Up:
Significant, designed for family use, exact figures in manual.
Luggage Capacity Seats Down:
Very large, configurable seating allows for substantial cargo volume.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3 Stars (for the Eurovan platform during its production run, specific to earlier tests, but provides a baseline).
Active Features
ABS:
Standard Anti-lock Braking System
Esp Esc:
Electronic Stability Program (ESP) or Electronic Stability Control (ESC) may be optional or standard depending on market and trim level.
Traction Control:
Traction Control System (TCS) often paired with ESP.
Passive Features
Airbags:
Front airbags for driver and passenger. Side airbags were often optional.
Seatbelts:
All seats equipped with 3-point seatbelts, often with pre-tensioners.
Child Seat Anchors:
ISOFIX mounting points for child safety seats.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, with speaker configurations detailed in the manual.
Climate Control:
Manual or automatic climate control systems, depending on trim level. Manual covers HVAC operation and troubleshooting.
Driver Assistance
Cruise Control:
Optional cruise control system, with operation and diagnosis covered.
Connectivity
Central Locking And Immobiliser:
Integrated remote central locking and engine immobiliser system. Manual details operation and potential troubleshooting.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 15,000 - 20,000 km or 12 months, whichever comes first. Refer to manual for exact interval based on driving conditions.
Timing Belt Replacement:
Critical for the HDi engine. Typically 120,000 km or 8-10 years. The manual will specify the exact interval and replacement procedure, including tensioners and water pump.
Dpf Regeneration:
Automatic regeneration cycles occur under specific driving conditions. Manual provides guidance on monitoring and manual regeneration if needed.
Fluid Specifications
Engine Oil Type:
Fully Synthetic SAE 5W-40, meeting PSA (Peugeot Société Anonyme) specifications such as B71 2297 or ACEA B4/B5.
Coolant Type:
Ethylene glycol based coolant, meeting PSA specification B71 5110 or similar long-life coolant.
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Dpf Clogging:
Common issue with DPF-equipped diesels, especially with short trips, leading to reduced performance and warning lights. Manual covers diagnosis and regeneration.
E Grille Sensor:
Failure of the exhaust gas temperature sensor or particulate filter pressure sensors can cause DPF issues.
Engine Mounts:
Wear and tear on engine mounts can lead to increased vibration.
Turbocharger Wear:
Variable geometry turbochargers can develop issues with vanes sticking if not serviced properly or if subjected to carbon buildup.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Citroën's history of innovation, comfort (hydropneumatic suspension predecessor), and practicality.
Model Evolution
Evasion Development:
Part of the joint venture 'Eurovan' project with Fiat Group, marking Citroën's entry into the modern MPV segment.
Production
Production Period:
1994-2002 (for the first generation, which includes the 2002 model year).
Manufacturing Location:
Sevel Sud plant in Italy (joint venture with Fiat).
🏆 Awards & Recognition
Recognitions
Platform Recognition:
The 'Eurovan' platform was a significant undertaking in automotive engineering, forming the basis for multiple major European manufacturers' MPV offerings.
Ratings
Consumer Reports Typical:
While specific ratings for this exact year/engine may vary, reviews of the Evasion often highlighted its practicality, spacious interior, and comfortable ride, while sometimes noting complexity in certain electrical systems.
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