🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2002 Codes Chassis Code: BJ 👋 Introduction Market Position Vehicle Segment: Compact Car Target Audience: DIY mechanics, automotive enthusiasts, repair shops. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra Key Features Vehicle Appeal: Reliability, fuel efficiency, sporty handling (especially with SP2 trim), affordability. Manual Value Proposition: Empowers owners to maintain and repair their Mazda Protege, saving significant costs and extending vehicle lifespan. 📋 Manual Details Coverage Areas Manual Type: Full Service & Repair Manual Language: English Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical, Engine Control (ECU), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Emission Controls Drivetrain Systems: Manual Transmission, Automatic Transmission, Clutch, Driveshafts, Differentials, Axles Suspension Steering: Front Suspension, Rear Suspension, Steering System, Power Steering Brake Systems: Front Brakes, Rear Brakes, ABS (Anti-lock Braking System), Parking Brake Electrical Systems: Battery, Charging System, Starting System, Lighting System, Instrumentation, Wiper/Washer System, Horn, Power Accessories, Fuses and Relays, ECU Wiring Diagrams Body Chassis: Body Structure, Doors, Windows, Seats, Interior Trim, Exterior Trim, Bumpers, Hood, Trunk, Frame Heating Ventilation Ac: HVAC System, Air Conditioning, Heater, Ventilation Procedures Included Maintenance Procedures: Oil Change, Filter Replacement, Fluid Checks and Replacements, Belt Inspection and Replacement, Spark Plug Replacement, Tune-up Procedures, Tire Rotation, Brake Pad/Rotor Service Diagnostic Procedures: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs) Explanation, Component Testing Procedures, Fault Finding Charts Repair Procedures: Engine Overhaul, Transmission Overhaul, Suspension Component Replacement, Brake Caliper Rebuild, Electrical Component Replacement, Body Panel Repair, Interior Component Repair Rebuild Refurbish: Detailed instructions for rebuilding engine, transmission, and other major components. Technical Depth Depth Level: Comprehensive: Covers basic maintenance to full engine and transmission rebuilds. Diagnostics Focus: In-depth diagnostic procedures with troubleshooting flowcharts and component testing specifications. Diagrams Illustrations: Detailed diagrams, exploded views, and step-by-step illustrations for all procedures. 📊 Manual Specifications File Format Format Details: Searchable PDF Print Quality: High-resolution, printable pages Binding Type Binding Format: Digital (PDF Download) Paper Type Paper Specification: N/A (Digital Format) Page Count Estimated Page Count: Over 1000 pages (estimated for a full service manual of this scope) ⚙️ Engine Specifications Primary Engine Engine Code 1: FS-DE Engine Type 1: 2.0L DOHC 16-valve Inline-4 Displacement 1: 1991 cc (121.5 cubic inches) Bore X Stroke 1: 83.0 mm x 92.0 mm Compression Ratio 1: 9.1:1 Horsepower 1: 122 hp @ 5500 rpm (standard models) Torque 1: 127 lb-ft @ 4000 rpm (standard models) Performance Engine Code 2: YF-DE (for SP2 trim - JDM spec, might vary) Engine Type 2: 2.0L DOHC 16-valve Inline-4 (Variable Valve Timing - VVT) Horsepower 2: 130 hp @ 6000 rpm (SP2 trim - typical output) Torque 2: 135 lb-ft @ 4000 rpm (SP2 trim - typical output) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Recommended Octane: 87 AKI (or higher) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic (with Overdrive) Features Automatic Transmission Features: Electronically controlled, lock-up torque converter. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 gear oil (e.g., Mazda Genuine Gear Oil) - refer to manual for exact spec Automatic Transmission Fluid: Mazda ATF-SP II M or equivalent (e.g., Dexron III/Mercon) 📐 Dimensions Exterior Length: Approx. 169.1 inches (4295 mm) for sedan, 167.9 inches (4265 mm) for hatchback Width: Approx. 67.3 inches (1709 mm) Height: Approx. 55.7 inches (1415 mm) for sedan, 55.9 inches (1420 mm) for hatchback Wheelbase: Approx. 102.7 inches (2606 mm) Weights Curb Weight: Approx. 2600-2800 lbs (1180-1270 kg), varies by trim and transmission 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4/5 Stars (for 2002 model, specific test results may vary) NHTSA Passenger Front Impact: 4/5 Stars (for 2002 model, specific test results may vary) Active Features ABS: Available on certain trims, standard on some higher trims. Passive Features Airbags: Driver and passenger front airbags standard. Side airbags available on some trims. Seatbelts: 3-point front seat belts with pretensioners and load limiters, 3-point rear seat belts. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with CD player (optional cassette player on some models), 4 or 6 speakers. Display: Basic digital or analog climate controls and radio display. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Bluetooth Compatibility: Not available from the factory. Usb Ports: Not available from the factory. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe conditions may require shorter intervals). Engine Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months. Spark Plug Replacement: Every 30,000 miles (48,000 km) for standard plugs, or 60,000-100,000 miles for platinum/iridium plugs (refer to manual). Transmission Fluid Change: Manual: Check every 30,000 miles. Automatic: Every 45,000 miles (90,000 km) under normal use, more frequently for severe use. Fluid Specifications Engine Oil Type: API...
API GL-4, SAE 75W-90 gear oil (e.g., Mazda Genuine Gear Oil) - refer to manual for exact spec
Automatic Transmission Fluid:
Mazda ATF-SP II M or equivalent (e.g., Dexron III/Mercon)
📐 Dimensions
Exterior
Length:
Approx. 169.1 inches (4295 mm) for sedan, 167.9 inches (4265 mm) for hatchback
Width:
Approx. 67.3 inches (1709 mm)
Height:
Approx. 55.7 inches (1415 mm) for sedan, 55.9 inches (1420 mm) for hatchback
Wheelbase:
Approx. 102.7 inches (2606 mm)
Weights
Curb Weight:
Approx. 2600-2800 lbs (1180-1270 kg), varies by trim and transmission
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4/5 Stars (for 2002 model, specific test results may vary)
NHTSA Passenger Front Impact:
4/5 Stars (for 2002 model, specific test results may vary)
Active Features
ABS:
Available on certain trims, standard on some higher trims.
Passive Features
Airbags:
Driver and passenger front airbags standard. Side airbags available on some trims.
Seatbelts:
3-point front seat belts with pretensioners and load limiters, 3-point rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player (optional cassette player on some models), 4 or 6 speakers.
Display:
Basic digital or analog climate controls and radio display.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Bluetooth Compatibility:
Not available from the factory.
Usb Ports:
Not available from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe conditions may require shorter intervals).
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for standard plugs, or 60,000-100,000 miles for platinum/iridium plugs (refer to manual).
Transmission Fluid Change:
Manual: Check every 30,000 miles. Automatic: Every 45,000 miles (90,000 km) under normal use, more frequently for severe use.
Fluid Specifications
Engine Oil Type:
API SJ or higher, SAE 5W-30 viscosity grade recommended (refer to manual for specific temperature ranges).
Coolant Type:
Mazda Super Long Life Coolant (Blue) or equivalent ethylene glycol-based coolant with demineralized water (50/50 mix).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Oil Consumption:
Some FS-DE engines can consume oil, especially at higher mileage. Regular checks are crucial.
Ignition Coils:
Coil-on-plug systems can be prone to failure, leading to misfires.
Rear Wheel Bearings:
Can develop noise and require replacement over time.
Rust Corrosion:
As with many vehicles of this era, check for rust, especially in wheel wells, rocker panels, and subframes.
Transmission Mounts:
Can degrade, leading to clunking noises during acceleration or shifting.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Jinba Ittai (horse and rider as one) - focus on driving dynamics and driver connection.
Model Evolution
Protege Generations:
The 2002 model is part of the third generation (BJ) Protege, produced from 1998-2003.
Bj Generation Updates:
Introduced in 1998, the BJ generation saw styling updates and powertrain improvements over its lifecycle. The 2002 model represents a later iteration of this platform.
Production
Manufacturing Location:
Primarily manufactured in Japan, with some production in other Mazda facilities globally.
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
While specific 2002 awards are scarce, the Protege line generally received praise for value, handling, and reliability from automotive publications of the era. For instance, Motor Trend named the Protege ES a 'Best Buy' in its class in previous years.