🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Year: 2002 Codes Chassis Code: V7_W / V6_W 👋 Introduction Market Position Segment: Full-size SUV / Off-road vehicle Target Audience: Professional automotive technicians, experienced DIY mechanics, and Mitsubishi enthusiasts Competitive Analysis Competitors 2002: Toyota Land Cruiser, Land Rover Discovery, Jeep Grand Cherokee, Ford Explorer Key Features Key Selling Points: Renowned off-road capability, durable construction, Super Select 4WD system, comfortable ride 📋 Manual Details Coverage Areas Manual Type: Repair Service Manual Language: English Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul and repair procedures for all engine variants Fuel System: Fuel injection, pump, injectors, lines, and evaporative emissions control Cooling System: Radiator, water pump, thermostat, hoses, and fan operation Ignition System: Spark plugs, coils, ignition timing, and related sensors Exhaust System: Catalytic converter, mufflers, pipes, and emissions components Transmission Manual: Clutch, gearbox overhaul, gear shift mechanisms Transmission Automatic: ATF, valve body, torque converter, electronic controls Drivetrain 4Wd: Transfer case operation, differentials, driveshafts, and Super Select 4WD system Suspension Front: Independent suspension, control arms, springs, shock absorbers, and steering linkage Suspension Rear: Multi-link independent suspension, springs, shock absorbers Steering System: Power steering pump, rack and pinion, steering column Brake System: ABS, EBD, brake pads, rotors, calipers, lines, and master cylinder Electrical System: Battery, alternator, starter motor, lighting, and accessory circuits Body Exterior: Body panel removal, alignment, and repair Body Interior: Trim panels, seats, dashboard, and upholstery HVAC: Air conditioning, heating, ventilation, and climate control systems Safety Systems: Airbags, seatbelt pre-tensioners, and related sensors ECU Diagnostics: OBD-II diagnostics, trouble codes, and sensor data interpretation Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, and lubrication schedules Troubleshooting Guides: Diagnostic flowcharts for common symptoms and malfunctions Component Replacement: Step-by-step instructions for replacing major and minor components Engine Rebuilds: Detailed procedures for engine disassembly, inspection, and reassembly Transmission Overhaul: Complete guidance on transmission disassembly and reassembly Brake Service: Brake pad/rotor replacement, caliper service, and bleeding procedures Electrical Diagnostics: Wiring diagrams, circuit testing, and component diagnosis Alignment Procedures: Wheel alignment specifications and adjustments Airbag Service: Safe handling and replacement procedures for airbag components Technical Depth Depth Level: Comprehensive (suitable for professional technicians and advanced DIYers) Diagnostic Capability: In-depth diagnostic information, including symptom-based troubleshooting and sensor data interpretation Schematic Quality: Detailed electrical wiring diagrams and vacuum hose routing diagrams Torque Specifications: Precise torque values for all critical fasteners Clearances And Tolerances: Specifications for engine component clearances, bearing tolerances, and other critical measurements 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchable Text: Yes (allows for quick searching of specific terms and components) Print Quality Resolution: High-resolution, suitable for printing all diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Page Count Estimated Pages: Likely over 1500 pages (typical for a comprehensive factory-level service manual) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline V6: 6G72 (3.0L SOHC V6) Engine Code Gasoline V6 24V: 6G74 (3.5L SOHC V6/MIVEC) Engine Code Diesel: 4M41 (3.2L DOHC DI-D Common Rail Turbo Diesel) Performance Horsepower 6G72: Approx. 175-180 hp (varies by market and emissions standards) Torque 6G72: Approx. 185-190 lb-ft (varies by market and emissions standards) Horsepower 6G74: Approx. 200-235 hp (varies by market and MIVEC implementation) Torque 6G74: Approx. 220-240 lb-ft (varies by market and MIVEC implementation) Horsepower 4M41: Approx. 160-175 hp (varies by market and tuning) Torque 4M41: Approx. 270-300 lb-ft (varies by market and tuning) Fuel System Fuel Type Gasoline: Unleaded gasoline Fuel System Gasoline: Electronic Fuel Injection (EFI) Fuel Type Diesel: Diesel fuel Fuel System Diesel: Direct Injection (DI) with Common Rail technology 🔧 Transmission Standard Transmission Type Gasoline: 5-speed Manual Transmission (5MT) Optional Transmission Type Gasoline Auto: 4-speed Automatic Transmission (4AT) with electronic control Transmission Type Diesel: 5-speed Manual Transmission (5MT) Transmission Type Diesel Auto: 4-speed Automatic Transmission (4AT) with electronic control Features Transfer Case: Mitsubishi Super Select 4WD II (SS4-II) with electronically controlled transfer case, allowing for 2H, 4H, 4HLC, 4LLC modes 📐 Dimensions Exterior Length Mm: Approximately 4600 - 4800 mm (varies by body style - Short Wheelbase/Long Wheelbase) Width Mm: Approximately 1840 - 1875 mm Height Mm: Approximately 1800 - 1855 mm (varies by roof type and suspension height) Weights Curb Weight Kg: Approximately 1900 - 2200 kg (depending on engine and configuration) 🛡️ Safety Features Ratings NHTSA Rating 2002: Typically good frontal and side impact ratings for its era, though specific ratings vary by market and testing protocols. Active Features ABS: Standard Anti-lock Braking System (ABS) Ebd: Electronic Brake-force Distribution (EBD) Traction Control: Optional or standard on higher trims (e.g., ASTC - Active Stability and Traction Control) Passive Features Airbags: Driver and front passenger airbags standard; optional side airbags on some models Seatbelts: 3-point seatbelts with pre-tensioners for front occupants 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with CD...