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APRILIA ATLANTIC SPRINT 125 200 250 500 Service Repair Manual 2002 Onward

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Model Variant: Sprint Engine Variants Covered: 125cc, 200cc, 250cc, 500cc Model Years Covered: 2002 Onward Codes Vehicle Code Examples: AP0610403 (example for 125), AP0610404 (example for 200), AP0610405 (example for 250), AP0610406 (example for 500) 👋 Introduction Market Position Vehicle Segment: Premium Maxi-scooter segment. Target Audience: Commuters and leisure riders seeking performance and comfort. Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman, Honda Silver Wing, Piaggio X9. Key Features Design Philosophy: Sporty styling combined with long-distance comfort and touring capability. Unique Selling Points: Powerful engine options (especially the 500cc), agile handling for its class, premium Italian design. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, and maintenance for the Aprilia Atlantic Sprint series. Page Count Estimated Page Count: 500-800 pages (estimated based on complexity and engine variants) Manual Type Manual Classification: Workshop Service Repair Manual Language Language: English Format Digital Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, carburetor/fuel injection systems, cooling system, lubrication system. Transmission Systems: Automatic transmission (CVT) overhaul, clutch, drive belt, variator, torque converter. Electrical Systems: Wiring diagrams, ignition system, starting system, lighting, instrumentation, battery, charging system, ECU diagnostics. Chassis Systems: Frame inspection and repair, suspension (front forks, rear shock absorber), steering system, wheel bearings. Braking Systems: Hydraulic brake system (front and rear), brake calipers, master cylinders, brake lines, ABS (if equipped). Fuel And Exhaust Systems: Fuel tank, fuel lines, fuel pump, exhaust system components, emissions control. Bodywork And Trim: Fairings, body panels, seat, storage compartments, lighting components, mirrors. Procedures Included Maintenance Procedures: Oil changes, filter replacement, spark plug checks, valve clearance adjustment, coolant flushing, brake fluid replacement. Repair Procedures: Engine rebuilds, transmission servicing, suspension overhaul, brake system repairs, electrical troubleshooting and component replacement. Diagnostic Procedures: Troubleshooting guides for common problems, fault code interpretation (if applicable), diagnostic test procedures. Rebuilding Procedures: Detailed step-by-step instructions for major component rebuilds (e.g., engine, transmission). Technical Depth Depth Of Information: In-depth technical information covering basic to advanced repair and overhaul procedures. Torque Specifications: Includes detailed torque values for all critical fasteners. Clearances And Tolerances: Provides specific engine clearances, bearing tolerances, and other critical measurements. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Text-searchable for quick information retrieval. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Printability: Printable pages for workshop use. Binding Type Binding Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 125: Single-cylinder, 4-stroke, liquid-cooled, SOHC. Displacement 125: 124.9 cc Bore X Stroke 125: 57 mm x 48.6 mm Engine Type 200: Single-cylinder, 4-stroke, liquid-cooled, SOHC. Displacement 200: 199.5 cc Bore X Stroke 200: 72 mm x 48.6 mm Engine Type 250: Single-cylinder, 4-stroke, liquid-cooled, DOHC. Displacement 250: 244.3 cc Bore X Stroke 250: 75 mm x 55 mm Engine Type 500: Single-cylinder, 4-stroke, liquid-cooled, SOHC. Displacement 500: 492.7 cc Bore X Stroke 500: 94 mm x 71 mm Performance Horsepower 125: Approx. 14.7 HP @ 9,750 RPM (Euro 2) Horsepower 200: Approx. 18.9 HP @ 8,000 RPM Horsepower 250: Approx. 21.7 HP @ 7,250 RPM Horsepower 500: Approx. 39.3 HP @ 7,500 RPM Torque 500: Approx. 45.2 Nm @ 5,500 RPM Fuel System Fuel Delivery 125 200: Carburetor (e.g., Keihin CVK) Fuel Delivery 250 500: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (minimum 91 RON recommended) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Optional Optional Transmission: N/A (CVT is standard for all variants) Features Drive System: Belt drive to rear wheel Clutch Type: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Approx. 2160 mm (varies slightly by model year/variant) Width: Approx. 770 mm Height: Approx. 1370 mm (seat height approx. 770 mm) Weights Dry Weight 125: Approx. 165 kg Dry Weight 250: Approx. 176 kg Dry Weight 500: Approx. 190 kg Fuel Tank Capacity: 15 Liters 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle/Scooter crash test standards differ from automobiles) Active Features Braking System Type: Disc brakes front and rear (dual front discs on 250/500 variants). ABS Availability: Optional ABS available on select later models (particularly 250/500cc). Passive Features Lighting System: Halogen headlights, LED taillights/indicators on later models. Frame Construction: Steel backbone frame for rigidity. 💡 Technology Features Infotainment Dashboard Features: Digital/analog combination instrument cluster with speedometer, tachometer, fuel gauge, coolant temperature, clock, and warning lights. Storage Compartments: Under-seat storage, glove box compartment. Driver Assistance ABS Implementation: Optional ABS provides enhanced braking stability, particularly in adverse conditions. Connectivity Connectivity Features: None (Basic scooter technology of the era) 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 6,000 km or 6 months, whichever comes first (refer to manual for specific variant recommendations). Air Filter Replacement Interval: Check every 6,000 km, replace as needed. Spark Plug Replacement Interval: Check every 6,000 km, replace as...
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APRILIA ATLANTIC SPRINT 125 200 250 500 Service Repair Manual 2002 Onward
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic
Model Variant:
Sprint
Engine Variants Covered:
125cc, 200cc, 250cc, 500cc
Model Years Covered:
2002 Onward
Codes
Vehicle Code Examples:
AP0610403 (example for 125), AP0610404 (example for 200), AP0610405 (example for 250), AP0610406 (example for 500)
👋 Introduction
Market Position
Vehicle Segment:
Premium Maxi-scooter segment.
Target Audience:
Commuters and leisure riders seeking performance and comfort.
Competitive Analysis
Key Competitors:
Yamaha TMAX, Suzuki Burgman, Honda Silver Wing, Piaggio X9.
Key Features
Design Philosophy:
Sporty styling combined with long-distance comfort and touring capability.
Unique Selling Points:
Powerful engine options (especially the 500cc), agile handling for its class, premium Italian design.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, and maintenance for the Aprilia Atlantic Sprint series.
Page Count
Estimated Page Count:
500-800 pages (estimated based on complexity and engine variants)
Manual Type
Manual Classification:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, tuning, carburetor/fuel injection systems, cooling system, lubrication system.
Transmission Systems:
Automatic transmission (CVT) overhaul, clutch, drive belt, variator, torque converter.
Electrical Systems:
Wiring diagrams, ignition system, starting system, lighting, instrumentation, battery, charging system, ECU diagnostics.
Chassis Systems:
Frame inspection and repair, suspension (front forks, rear shock absorber), steering system, wheel bearings.
Braking Systems:
Hydraulic brake system (front and rear), brake calipers, master cylinders, brake lines, ABS (if equipped).
Fuel And Exhaust Systems:
Fuel tank, fuel lines, fuel pump, exhaust system components, emissions control.
Bodywork And Trim:
Fairings, body panels, seat, storage compartments, lighting components, mirrors.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacement, spark plug checks, valve clearance adjustment, coolant flushing, brake fluid replacement.
Repair Procedures:
Engine rebuilds, transmission servicing, suspension overhaul, brake system repairs, electrical troubleshooting and component replacement.
Diagnostic Procedures:
Troubleshooting guides for common problems, fault code interpretation (if applicable), diagnostic test procedures.
Rebuilding Procedures:
Detailed step-by-step instructions for major component rebuilds (e.g., engine, transmission).
Technical Depth
Depth Of Information:
In-depth technical information covering basic to advanced repair and overhaul procedures.
Torque Specifications:
Includes detailed torque values for all critical fasteners.
Clearances And Tolerances:
Provides specific engine clearances, bearing tolerances, and other critical measurements.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Text-searchable for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Printability:
Printable pages for workshop use.
Binding Type
Binding Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 125:
Single-cylinder, 4-stroke, liquid-cooled, SOHC.
Displacement 125:
124.9 cc
Bore X Stroke 125:
57 mm x 48.6 mm
Engine Type 200:
Single-cylinder, 4-stroke, liquid-cooled, SOHC.
Displacement 200:
199.5 cc
Bore X Stroke 200:
72 mm x 48.6 mm
Engine Type 250:
Single-cylinder, 4-stroke, liquid-cooled, DOHC.
Displacement 250:
244.3 cc
Bore X Stroke 250:
75 mm x 55 mm
Engine Type 500:
Single-cylinder, 4-stroke, liquid-cooled, SOHC.
Displacement 500:
492.7 cc
Bore X Stroke 500:
94 mm x 71 mm
Performance
Horsepower 125:
Approx. 14.7 HP @ 9,750 RPM (Euro 2)
Horsepower 200:
Approx. 18.9 HP @ 8,000 RPM
Horsepower 250:
Approx. 21.7 HP @ 7,250 RPM
Horsepower 500:
Approx. 39.3 HP @ 7,500 RPM
Torque 500:
Approx. 45.2 Nm @ 5,500 RPM
Fuel System
Fuel Delivery 125 200:
Carburetor (e.g., Keihin CVK)
Fuel Delivery 250 500:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (minimum 91 RON recommended)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Optional
Optional Transmission:
N/A (CVT is standard for all variants)
Features
Drive System:
Belt drive to rear wheel
Clutch Type:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Length:
Approx. 2160 mm (varies slightly by model year/variant)
Width:
Approx. 770 mm
Height:
Approx. 1370 mm (seat height approx. 770 mm)
Weights
Dry Weight 125:
Approx. 165 kg
Dry Weight 250:
Approx. 176 kg
Dry Weight 500:
Approx. 190 kg
Fuel Tank Capacity:
15 Liters
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle/Scooter crash test standards differ from automobiles)
Active Features
Braking System Type:
Disc brakes front and rear (dual front discs on 250/500 variants).
ABS Availability:
Optional ABS available on select later models (particularly 250/500cc).
Passive Features
Lighting System:
Halogen headlights, LED taillights/indicators on later models.
Frame Construction:
Steel backbone frame for rigidity.
💡 Technology Features
Infotainment
Dashboard Features:
Digital/analog combination instrument cluster with speedometer, tachometer, fuel gauge, coolant temperature, clock, and warning lights.
Storage Compartments:
Under-seat storage, glove box compartment.
Driver Assistance
ABS Implementation:
Optional ABS provides enhanced braking stability, particularly in adverse conditions.
Connectivity
Connectivity Features:
None (Basic scooter technology of the era)
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 6,000 km or 6 months, whichever comes first (refer to manual for specific variant recommendations).
Air Filter Replacement Interval:
Check every 6,000 km, replace as needed.
Spark Plug Replacement Interval:
Check every 6,000 km, replace as needed (refer to manual for specific plug type and gap).
Drive Belt Inspection Interval:
Inspect every 12,000 km, replace as needed.
Fluid Specifications
Engine Oil Type 125 200:
SAE 10W-40 API SG or higher (Semi-synthetic or Full Synthetic recommended).
Engine Oil Type 250 500:
SAE 5W-40 API SM or higher (Full Synthetic recommended for 500cc).
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (50% mixture with distilled water).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Transmission Fluid Type:
N/A (CVT system typically does not require separate transmission fluid; uses engine oil as lubricant for clutch/variator).
Known Issues
Common Wear Items:
Drive belts, variator rollers, wheel bearings, suspension seals.
Electrical Gremlins:
Intermittent electrical issues can occur due to aging wiring or corrosion, particularly in the stator or regulator/rectifier.
Cooling System Maintenance:
Regular checks for coolant leaks and proper functioning of the thermostat are crucial, especially for the 500cc model.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters.
Model Evolution
Atlantic Series Introduction:
The Atlantic series was introduced to compete in the growing maxi-scooter market, offering a blend of performance, comfort, and style.
Sprint Variant Positioning:
The 'Sprint' designation typically implies a focus on sportier performance and handling within the Atlantic lineup.
Production
Production Period:
The Atlantic series, including the Sprint variants, was produced through the 2000s and into the early 2010s.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the Atlantic Sprint might not be widely documented, the Aprilia brand consistently receives recognition for its performance and handling in the sport scooter segment.
Ratings
Rider Reviews:
Generally praised for its powerful engines (especially the 500cc), comfortable ride, and sporty aesthetics.
Certifications
Emissions Standards:
Complies with relevant Euro emissions standards for its model year (e.g., Euro 2, Euro 3).
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