🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2002 onwards Codes Vin Decoder Reference: Refer to manual for specific VIN decoding 👋 Introduction Market Position Class: High-performance sportbike, competitor to Ducati 916/996, Yamaha R1, Suzuki GSX-R1000. Competitive Analysis Unique Selling Points: Italian engineering, powerful V-twin engine, capable chassis, distinctive styling. Key Features Engine Configuration: V-twin, 90-degree angle, four-stroke. Performance Orientation: Designed for track use and spirited road riding. 📋 Manual Details Coverage Areas Covered Variants: All RSV Mille models from 2002 onwards, including potential R or Factory variants if applicable to the year range. Page Count Estimated Page Count: Comprehensive coverage suggests 500+ pages, typical for a full workshop manual. Manual Type Type: Service Repair Workshop Manual Language Language: Assumed English (standard for professional manuals sold globally). Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, maintenance, fuel system, ignition system, cooling system, lubrication system, internal components. Transmission: Gearbox removal and installation, clutch operation and adjustment, internal gearbox components, shift mechanism. Chassis And Suspension: Front fork service (oil changes, seals, disassembly), rear shock absorber adjustment and removal, swingarm, steering head bearings, wheel bearings. Brakes: Brake system overhaul (calipers, master cylinders, lines), bleeding procedures, pad replacement, rotor inspection. Electrical System: Wiring diagrams, lighting system, charging system (alternator, regulator), starter motor, ignition coils, ECU diagnosis (if applicable), sensor testing. Fuel System: Fuel injection system (injectors, fuel pump, pressure regulator), throttle body servicing, fuel filter replacement. Exhaust System: Exhaust manifold, muffler, catalytic converter (if applicable) inspection and replacement. Bodywork: Fairing removal and installation, seat, fuel tank, body panel fasteners. Procedures Included Maintenance: Scheduled maintenance, oil and filter changes, chain adjustment, spark plug replacement, air filter cleaning/replacement, coolant flush. Troubleshooting: Diagnostic charts, common fault finding, error code interpretation (if applicable). Repair: Step-by-step repair instructions for all major components and systems. Overhaul: Detailed procedures for complete engine and transmission rebuilds. Diagnostics: Wiring diagrams, component testing procedures, fault code identification. Technical Depth Depth: Factory-level detail, suitable for professional technicians and experienced DIY mechanics. Specific Procedures: Valve clearance adjustment, piston ring replacement, crankshaft inspection, fuel injector testing, ignition timing verification. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable for quick information retrieval. Print Quality Quality: High-resolution, suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke Displacement: 998cc (approximate, may vary slightly by specific sub-model) Bore X Stroke: 97mm x 68mm (typical for this engine) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 125-130 hp at rear wheel (varies by year and tuning) Torque: Approx. 70-75 lb-ft at rear wheel (varies by year and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), typically with dual injectors per cylinder. Throttle Body Size: Typically 54mm or similar Cooling System Cooling Type: Liquid-cooled Lubrication System Oil Type: High-performance motorcycle engine oil, e.g., 10W-40 or 15W-50 synthetic. Oil Capacity: Approx. 3.5-4.0 liters without filter change, 4.0-4.5 liters with filter change. 🔧 Transmission Standard Type: 6-speed sequential manual Optional Type: N/A (Standard 6-speed) Features Clutch Type: Hydraulic wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Approx. 1415-1420 mm Seat Height: Approx. 810-820 mm Weights Dry Weight: Approx. 195-200 kg Wet Weight: Approx. 210-215 kg (fully fueled) 🛡️ Safety Features Ratings Sportbike Segment: N/A (Motorcycle safety is assessed differently than automobiles). Active Features Braking System: Dual 320mm front discs with multi-piston calipers (e.g., Brembo), single 220mm rear disc with caliper. Passive Features Frame Construction: Aluminum twin-spar frame. 💡 Technology Features Infotainment Features: Basic analog instrumentation, tachometer, speedometer, fuel gauge, trip meter. Driver Assistance Features: No electronic rider aids like ABS or traction control standard on most 2002 models; these may have been optional or introduced in later iterations. Connectivity Features: N/A (No connectivity features on this model). 🔧 Maintenance Service Intervals Oil And Filter Change: Every 6,000-8,000 km or annually. Valve Clearance Check: Every 12,000-16,000 km. Coolant Change: Every 2 years or 24,000 km. Spark Plug Replacement: Every 12,000-16,000 km. Fluid Specifications Coolant: Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water. Brake Fluid: DOT 4 or DOT 5.1 (refer to manual for specific recommendation). Clutch Fluid: DOT 4 (typically shared with brake system). Known Issues Electrical Gremlins: Some owners report intermittent electrical issues, often related to connectors or the rectifier/regulator. Fuel Pressure Regulator: Potential for failure, leading to poor running or starting issues. Clutch Slave Cylinder: Can sometimes develop leaks. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia is an Italian motorcycle manufacturer known for its performance-oriented and racing pedigree. Model Evolution Introduction: The RSV Mille was first introduced in 1998, evolving through various updates and versions. The 2002 model year represents a significant update, particularly with its fuel injection system. Production Production Location: Italy...