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2002 Porsche 911 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Porsche Model: 911 Model Variant: 996 (911 Carrera / Carrera 4) Model Year: 2002 Codes Chassis Code: 996 👋 Introduction Market Position Segment: Luxury Sports Car / Grand Tourer Competitors: Ferrari 360 Modena, Lamborghini Gallardo, Aston Martin DB7, BMW M3 (E46) Key Features Design Philosophy: Evolutionary design from predecessor, focus on aerodynamic efficiency and improved interior space. Represents Porsche's first water-cooled 911 generation. Performance Focus: Rear-engine, rear-wheel-drive (Carrera) or all-wheel-drive (Carrera 4) layout, balanced handling, potent flat-six engine. Manual Value Proposition Target User: Porsche owners, independent mechanics, enthusiasts performing DIY maintenance and repairs. Benefit: Provides accurate, manufacturer-level guidance essential for maintaining the performance, safety, and longevity of a 2002 Porsche 911. Crucial for addressing specific known issues of the 996 generation. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Suspension: Yes Brakes: Yes Steering: Yes Electrical System: Yes Body And Chassis: Yes Climate Control: Yes Interior Trim: Yes Diagnostics And Troubleshooting: Yes Maintenance Schedules: Yes Wiring Diagrams: Yes Page Count Approximate Pages: Extensive (Digital Format) Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: Software (Digital Download) 📖 Manual Coverage Systems Covered Engine Systems: M96.01 (3.6L flat-six), ignition, fuel injection, lubrication, cooling, exhaust, engine management (DME) Transmission Systems: G96.00 (5-speed manual), G96.50 (5-speed Tiptronic automatic), clutch, differential, drive shafts Chassis Systems: Front suspension (McPherson strut), Rear suspension (Multi-link), power steering, wheel bearings Braking Systems: Four-wheel disc brakes, ABS (Anti-lock Braking System), PSM (Porsche Stability Management), brake fluid specifications Electrical Systems: Battery, charging system, starter, lighting, instruments, comfort electronics, security systems, onboard diagnostics (OBD-II) Body And Interior: Body panels, doors, windows, seats, airbags, convertible top mechanism (if applicable), sound insulation Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake pad inspection/replacement, belt checks Repair: Engine component repair/replacement, transmission service, suspension overhaul, brake system repair, electrical component diagnosis and repair, body panel repair Diagnostics: Troubleshooting charts, fault code interpretation, component testing procedures, diagnostic tool usage Specifications: Torque specifications, fluid capacities and types, clearances, tolerances, alignment specifications Adjustment: Throttle cable, clutch, parking brake, door hinges Overhaul: Engine internal components (e.g., IMS bearing inspection/replacement - crucial for this generation), transmission rebuilds Technical Depth Depth: Comprehensive, from basic maintenance to in-depth component repair and troubleshooting. Includes factory-level procedures and specifications. 📊 Manual Specifications File Format File Type: Software/Digital (Likely PDF or proprietary viewer) Searchability: High (typically searchable text) Print Quality: N/A (Digital format) Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: M96.01 Engine Type: Naturally Aspirated Flat-Six (Boxer) Displacement: 3596 cc (3.6 Liters) Bore X Stroke: 96.0 mm x 82.7 mm Compression Ratio: 11.5:1 Performance Horsepower: 320 PS (315 hp) @ 6800 rpm Torque: 370 Nm (273 lb-ft) @ 4250 rpm Fuel System Fuel Delivery: Sequential Multi-Point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher) Ignition System: Distributorless Ignition (Direct Ignition) with individual coil-on-plug units Lubrication Oil Capacity: 8.5 Liters (with filter change) Recommended Oil Viscosity: SAE 0W-40 or 5W-40 (e.g., Mobil 1 Synthetic) Cooling Cooling System Type: Water-Cooled with integrated oil cooling Coolant Capacity: Approx. 10.5 Liters Recommended Coolant: Porsche approved coolant concentrate (e.g., G40) 🔧 Transmission Standard Type: G96.00 5-Speed Manual Transaxle Optional Type: G96.50 5-Speed Tiptronic Automatic Transaxle Features Clutch: Hydraulically actuated single dry plate clutch Final Drive Ratio: 3.44:1 (Manual) / 3.55:1 (Tiptronic) Transmission Fluid Capacity: Approx. 2.8 Liters (Manual) / 3.2 Liters (Tiptronic) Recommended Transmission Fluid: API GL-4 or GL-5 gear oil (e.g., Mobil 1 Synthetic Gear Oil 75W-90) 📐 Dimensions Exterior Length: 4435 mm (174.6 in) Width: 1770 mm (69.7 in) Height: 1305 mm (51.4 in) Wheelbase: 2350 mm (92.5 in) Weights Curb Weight: Approx. 1320-1400 kg (2910-3086 lbs) depending on configuration Gross Vehicle Weight Rating: Approx. 1770 kg (3902 lbs) Cargo Trunk Volume Front: Approx. 125 Liters (4.4 cu ft) Trunk Volume Rear: Approx. 110 Liters (3.9 cu ft) 🛡️ Safety Features Ratings NHTSA Front Crash Test: N/A (Not tested under current NHTSA program) IIHS Front Offset Crash Test: Good (for the period) Active Features ABS: Standard (Bosch 5.7 ABS) Traction Control: Standard (ASR - Anti-Slip Regulation) Stability Control: Standard (PSM - Porsche Stability Management) Passive Features Airbags: Driver and passenger front airbags, optional side airbags Seatbelts: 3-point inertia-reel seatbelts with pre-tensioners and belt force limiters Body Structure: Reinforced safety cell, deformable crumple zones 💡 Technology Features Infotainment Head Unit: Porsche CDR-23 (CD player with AM/FM radio, optional navigation) Audio System: Bose High-End Sound System (Optional) Driver Assistance Cruise Control: Standard Parking Sensors: Optional rear park assist system Connectivity Onboard Diagnostics: OBD-II compliant Instrument Cluster: Analog tachometer and speedometer, digital multi-function display 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 miles or 1 year, whichever comes first (or as per manufacturer recommendation). Major Service Interval:...
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2002 Porsche 911 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Porsche
Model:
911
Model Variant:
996 (911 Carrera / Carrera 4)
Model Year:
2002
Codes
Chassis Code:
996
👋 Introduction
Market Position
Segment:
Luxury Sports Car / Grand Tourer
Competitors:
Ferrari 360 Modena, Lamborghini Gallardo, Aston Martin DB7, BMW M3 (E46)
Key Features
Design Philosophy:
Evolutionary design from predecessor, focus on aerodynamic efficiency and improved interior space. Represents Porsche's first water-cooled 911 generation.
Performance Focus:
Rear-engine, rear-wheel-drive (Carrera) or all-wheel-drive (Carrera 4) layout, balanced handling, potent flat-six engine.
Manual Value Proposition
Target User:
Porsche owners, independent mechanics, enthusiasts performing DIY maintenance and repairs.
Benefit:
Provides accurate, manufacturer-level guidance essential for maintaining the performance, safety, and longevity of a 2002 Porsche 911. Crucial for addressing specific known issues of the 996 generation.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Drivetrain:
Yes
Suspension:
Yes
Brakes:
Yes
Steering:
Yes
Electrical System:
Yes
Body And Chassis:
Yes
Climate Control:
Yes
Interior Trim:
Yes
Diagnostics And Troubleshooting:
Yes
Maintenance Schedules:
Yes
Wiring Diagrams:
Yes
Page Count
Approximate Pages:
Extensive (Digital Format)
Manual Type
Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Software (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Systems:
M96.01 (3.6L flat-six), ignition, fuel injection, lubrication, cooling, exhaust, engine management (DME)
Transmission Systems:
G96.00 (5-speed manual), G96.50 (5-speed Tiptronic automatic), clutch, differential, drive shafts
Chassis Systems:
Front suspension (McPherson strut), Rear suspension (Multi-link), power steering, wheel bearings
Braking Systems:
Four-wheel disc brakes, ABS (Anti-lock Braking System), PSM (Porsche Stability Management), brake fluid specifications
Electrical Systems:
Battery, charging system, starter, lighting, instruments, comfort electronics, security systems, onboard diagnostics (OBD-II)
Body And Interior:
Body panels, doors, windows, seats, airbags, convertible top mechanism (if applicable), sound insulation
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake pad inspection/replacement, belt checks
Repair:
Engine component repair/replacement, transmission service, suspension overhaul, brake system repair, electrical component diagnosis and repair, body panel repair
Diagnostics:
Troubleshooting charts, fault code interpretation, component testing procedures, diagnostic tool usage
Specifications:
Torque specifications, fluid capacities and types, clearances, tolerances, alignment specifications
Adjustment:
Throttle cable, clutch, parking brake, door hinges
Overhaul:
Engine internal components (e.g., IMS bearing inspection/replacement - crucial for this generation), transmission rebuilds
Technical Depth
Depth:
Comprehensive, from basic maintenance to in-depth component repair and troubleshooting. Includes factory-level procedures and specifications.
📊 Manual Specifications
File Format
File Type:
Software/Digital (Likely PDF or proprietary viewer)
Searchability:
High (typically searchable text)
Print Quality:
N/A (Digital format)
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M96.01
Engine Type:
Naturally Aspirated Flat-Six (Boxer)
Displacement:
3596 cc (3.6 Liters)
Bore X Stroke:
96.0 mm x 82.7 mm
Compression Ratio:
11.5:1
Performance
Horsepower:
320 PS (315 hp) @ 6800 rpm
Torque:
370 Nm (273 lb-ft) @ 4250 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher)
Ignition System:
Distributorless Ignition (Direct Ignition) with individual coil-on-plug units
Lubrication
Oil Capacity:
8.5 Liters (with filter change)
Recommended Oil Viscosity:
SAE 0W-40 or 5W-40 (e.g., Mobil 1 Synthetic)
Cooling
Cooling System Type:
Water-Cooled with integrated oil cooling
Coolant Capacity:
Approx. 10.5 Liters
Recommended Coolant:
Porsche approved coolant concentrate (e.g., G40)
🔧 Transmission
Standard
Type:
G96.00 5-Speed Manual Transaxle
Optional
Type:
G96.50 5-Speed Tiptronic Automatic Transaxle
Features
Clutch:
Hydraulically actuated single dry plate clutch
Final Drive Ratio:
3.44:1 (Manual) / 3.55:1 (Tiptronic)
Transmission Fluid Capacity:
Approx. 2.8 Liters (Manual) / 3.2 Liters (Tiptronic)
Recommended Transmission Fluid:
API GL-4 or GL-5 gear oil (e.g., Mobil 1 Synthetic Gear Oil 75W-90)
📐 Dimensions
Exterior
Length:
4435 mm (174.6 in)
Width:
1770 mm (69.7 in)
Height:
1305 mm (51.4 in)
Wheelbase:
2350 mm (92.5 in)
Weights
Curb Weight:
Approx. 1320-1400 kg (2910-3086 lbs) depending on configuration
Gross Vehicle Weight Rating:
Approx. 1770 kg (3902 lbs)
Cargo
Trunk Volume Front:
Approx. 125 Liters (4.4 cu ft)
Trunk Volume Rear:
Approx. 110 Liters (3.9 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
N/A (Not tested under current NHTSA program)
IIHS Front Offset Crash Test:
Good (for the period)
Active Features
ABS:
Standard (Bosch 5.7 ABS)
Traction Control:
Standard (ASR - Anti-Slip Regulation)
Stability Control:
Standard (PSM - Porsche Stability Management)
Passive Features
Airbags:
Driver and passenger front airbags, optional side airbags
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners and belt force limiters
Body Structure:
Reinforced safety cell, deformable crumple zones
💡 Technology Features
Infotainment
Head Unit:
Porsche CDR-23 (CD player with AM/FM radio, optional navigation)
Audio System:
Bose High-End Sound System (Optional)
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional rear park assist system
Connectivity
Onboard Diagnostics:
OBD-II compliant
Instrument Cluster:
Analog tachometer and speedometer, digital multi-function display
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles or 1 year, whichever comes first (or as per manufacturer recommendation).
Major Service Interval:
Around 30,000 miles or 2 years for spark plug replacement, air filter, and brake fluid flush. Ignition coils also a periodic check/replacement item.
Timing Belt Or Chain:
Timing Chain (maintenance-free, but tensioners and guides require periodic inspection).
Fluid Specifications
Engine Oil:
SAE 0W-40 or 5W-40 Synthetic
Transmission Fluid Manual:
API GL-4/GL-5 SAE 75W-90 Synthetic Gear Oil
Transmission Fluid Tiptronic:
Porsche ATF (Automatic Transmission Fluid) Specification
Brake Fluid:
DOT 4 (e.g., Pentosin Super DOT 4)
Coolant:
Porsche approved coolant concentrate (G40) mixed with distilled water
Known Issues
Intermediate Shaft Bearing (Ims):
Bearing failure is a significant concern in M96 engines; a critical inspection and potential preventative replacement (via aftermarket upgrade) is highly recommended. This manual should detail inspection procedures.
Rear Main Seal (Rms):
Leaking rear main seal is common and often addressed during IMS bearing replacement. Manual covers removal/installation.
Oil Separator Evaporative Emissions System (Aos):
Failure can lead to oil consumption and leaks. Manual details its location and function.
Water Pump And Thermostat:
Potential for failure; manual provides replacement procedures.
Coolant Pipes:
O-ring seals on coolant pipes can degrade, leading to leaks. Manual covers their location and sealing.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Porsche, a marque synonymous with motorsport success and engineering excellence since its inception in 1931.
Model Evolution
996 Generation Introduction:
Introduced in 1997 (for model year 1998), the 996 marked a significant departure from the air-cooled 911s, adopting a water-cooled engine to meet modern emissions and refinement standards.
2002 Model Year Updates:
Minor cosmetic updates and potential feature enhancements over earlier 996.1 models. The engine remains the 3.6L M96.01.
Production
Manufacturing Location:
Zuffenhausen, Stuttgart, Germany
Production Years 996:
1997-2004
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
Included on Car and Driver's 10Best list multiple times during its production run.
Road And Track:
Praised for its driving dynamics and performance by automotive publications worldwide.
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