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Holden Isuzu Rodeo RA TFR TFS Complete Workshop Service Repair Manual 2003 2004 2005 2006 2007 2008

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🏷️ Basic Information Identification Make: Holden / Isuzu Model: Rodeo Chassis Codes: RA (Holden), TFR/TFS (Isuzu) Product Type: Complete Workshop Service Repair Manual Product Format: PDF Download 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, and Holden/Isuzu owners seeking self-service capability Competitive Analysis Value Proposition: Enables significant cost savings on vehicle maintenance and repairs compared to dealership service Key Features Instruction Style: Easy-to-follow, step-by-step instructions with accompanying pictures Convenience: Downloadable format allows for immediate access and perpetual ownership Brand Reputation Holden Legacy: Holden, Australia's iconic automotive brand, known for robust utility vehicles Isuzu Heritage: Isuzu, globally recognized for its expertise in diesel engines and durable commercial/utility vehicles 📋 Manual Details Coverage Applicable Years: 2003, 2004, 2005, 2006, 2007, 2008 Models Covered: All Models, Engines, Trim Levels, and Transmission Types Content Manual Type: Workshop Service and Repair Manual Language: English Format File Format: PDF Delivery: Instant Email Delivery Compatibility Computer Requirements: All PC & MAC Computers, Tablets, Mobile Phones Required Software: Adobe Reader (Free Download) 📖 Manual Coverage Scope Coverage Depth: Comprehensive, A-Z Service and Repair Procedures Systems Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control, starting and charging Drivetrain Systems: Manual transmission, automatic transmission, transfer case, driveshafts, axles, differentials Suspension And Steering: Front suspension, rear suspension, steering system, power steering Brake Systems: Front brakes (disc), rear brakes (disc/drum), parking brake, ABS system Electrical Systems: Battery, charging system, starting system, lighting, instruments, wiring diagrams, fuses, relays, body control modules Body And Chassis: Body construction, doors, windows, interior trim, exterior trim, chassis frame HVAC System: Heating, ventilation, and air conditioning (HVAC) Procedures Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs Diagnosis And Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, fault code interpretation Repair And Rebuild: Component removal, installation, overhaul, and repair for all major systems Technical Specifications: Torque specifications, clearances, tolerances, fluid capacities, wiring diagrams Special Tools: Identification and usage of specialized tools required for specific repairs 📊 Manual Specifications File Properties File Format: PDF Print Quality: High quality, suitable for printing Searchability: Likely searchable text content (depending on original scan quality) Usage Printing Options: Print single pages, chapters, or the entire manual Accessibility: Downloadable to multiple devices (PC, Mac, tablet, smartphone) Documentation Type Manual Source: Likely derived from official factory service manuals ⚙️ Engine Specifications Primary Engine Options Engine Codes Gasoline: C22SE (2.2L 4-Cylinder), 4JH1-T (3.0L 4-Cylinder Turbo Diesel - Isuzu) Engine Codes Gasoline V6: 6VD1 (3.2L V6 Petrol - Isuzu), 6VE1 (3.5L V6 Petrol - Isuzu) Performance Gasoline 2.2L Displacement: 2.2 Liters (2198 cc) Horsepower Approx: 130-135 hp Torque Approx: 140-145 lb-ft Performance Diesel 3.0L Displacement: 3.0 Liters (2999 cc) Horsepower Approx: 130-145 hp (Turbocharged) Torque Approx: 200-230 lb-ft (Turbocharged) Performance V6 3.2L Displacement: 3.2 Liters (3165 cc) Horsepower Approx: 190-210 hp Torque Approx: 200-220 lb-ft Performance V6 3.5L Displacement: 3.5 Liters (3475 cc) Horsepower Approx: 215-230 hp Torque Approx: 240-260 lb-ft Fuel System Fuel Delivery Gasoline: Multi-point Fuel Injection (MPI) Fuel Type Gasoline: Unleaded Petrol Fuel Type Diesel: Diesel Ignition System Ignition Type: Electronic Ignition (Coil-on-plug or distributor-based depending on engine) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission (Common on 2.2L and 3.0L Diesel) Optional Transmission Type: 4-Speed Automatic Transmission (Common on V6 models) Transfer Case Type: Part-time 4WD system with manual or electronic engagement (2WD/4H/4L) Fluid Specifications Manual Fluid Type: API GL-4 or GL-5 Gear Oil (Viscosity typically 75W-90 or 80W-90) Fluid Specifications Automatic Fluid Type: Dexron III (or equivalent) Automatic Transmission Fluid (ATF) 📐 Dimensions Exterior Typical Body Styles: Single Cab Chassis, Space Cab Chassis, Crew Cab Ute Wheelbase Crew Cab: Approx. 3095 mm (121.9 inches) Bed Length Crew Cab: Approx. 1530 mm (60.2 inches) Weights Curb Weight Approx: 1700-2000 kg (3750-4400 lbs), varies by configuration Towing Capacity Approx: Up to 2500 kg (5500 lbs) (braked trailer), varies by engine and configuration 🛡️ Safety Features Ratings Ancap Rating Typical: 3-star ANCAP (for models with dual front airbags) Active Features Braking System: Front disc brakes, Rear drum or disc brakes. Optional ABS (Anti-lock Braking System) available on higher trims. Passive Features Airbags: Dual front airbags standard on many models, side airbags not commonly available. Seatbelts: 3-point seatbelts with pre-tensioners (front seats) 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio with CD player, optional MP3 capability. Basic speaker systems. Dashboard Features: Analogue gauges for speedometer, tachometer, fuel, and temperature. Warning lights for various systems. Driver Assistance Cruise Control: Optional on higher trim levels, particularly on V6 models. Parking Assistance: Reverse parking sensors were not commonly factory fitted during this era. 🔧 Maintenance Service Intervals Oil Filter Interval Petrol: Every 10,000 km or 6 months (whichever comes first) Interval Diesel: Every 5,000 km or 6 months (whichever comes first) for older diesel models, or 10,000 km/6 months for later models. Service Intervals Air Filter Interval: Every 20,000 km or 12...
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Holden Isuzu Rodeo RA TFR TFS Complete Workshop Service Repair Manual 2003 2004 2005 2006 2007 2008
🏷️ Basic Information
Identification
Make:
Holden / Isuzu
Model:
Rodeo
Chassis Codes:
RA (Holden), TFR/TFS (Isuzu)
Product Type:
Complete Workshop Service Repair Manual
Product Format:
PDF Download
👋 Introduction
Market Position
Target Audience:
DIY mechanics, independent repair shops, and Holden/Isuzu owners seeking self-service capability
Competitive Analysis
Value Proposition:
Enables significant cost savings on vehicle maintenance and repairs compared to dealership service
Key Features
Instruction Style:
Easy-to-follow, step-by-step instructions with accompanying pictures
Convenience:
Downloadable format allows for immediate access and perpetual ownership
Brand Reputation
Holden Legacy:
Holden, Australia's iconic automotive brand, known for robust utility vehicles
Isuzu Heritage:
Isuzu, globally recognized for its expertise in diesel engines and durable commercial/utility vehicles
📋 Manual Details
Coverage
Applicable Years:
2003, 2004, 2005, 2006, 2007, 2008
Models Covered:
All Models, Engines, Trim Levels, and Transmission Types
Content
Manual Type:
Workshop Service and Repair Manual
Language:
English
Format
File Format:
PDF
Delivery:
Instant Email Delivery
Compatibility
Computer Requirements:
All PC & MAC Computers, Tablets, Mobile Phones
Required Software:
Adobe Reader (Free Download)
📖 Manual Coverage
Scope
Coverage Depth:
Comprehensive, A-Z Service and Repair Procedures
Systems
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control, starting and charging
Drivetrain Systems:
Manual transmission, automatic transmission, transfer case, driveshafts, axles, differentials
Suspension And Steering:
Front suspension, rear suspension, steering system, power steering
Brake Systems:
Front brakes (disc), rear brakes (disc/drum), parking brake, ABS system
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, wiring diagrams, fuses, relays, body control modules
Body And Chassis:
Body construction, doors, windows, interior trim, exterior trim, chassis frame
HVAC System:
Heating, ventilation, and air conditioning (HVAC)
Procedures
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs
Diagnosis And Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting, fault code interpretation
Repair And Rebuild:
Component removal, installation, overhaul, and repair for all major systems
Technical Specifications:
Torque specifications, clearances, tolerances, fluid capacities, wiring diagrams
Special Tools:
Identification and usage of specialized tools required for specific repairs
📊 Manual Specifications
File Properties
File Format:
PDF
Print Quality:
High quality, suitable for printing
Searchability:
Likely searchable text content (depending on original scan quality)
Usage
Printing Options:
Print single pages, chapters, or the entire manual
Accessibility:
Downloadable to multiple devices (PC, Mac, tablet, smartphone)
Documentation Type
Manual Source:
Likely derived from official factory service manuals
⚙️ Engine Specifications
Primary Engine Options
Engine Codes Gasoline:
C22SE (2.2L 4-Cylinder), 4JH1-T (3.0L 4-Cylinder Turbo Diesel - Isuzu)
Engine Codes Gasoline V6:
6VD1 (3.2L V6 Petrol - Isuzu), 6VE1 (3.5L V6 Petrol - Isuzu)
Performance Gasoline 2.2L
Displacement:
2.2 Liters (2198 cc)
Horsepower Approx:
130-135 hp
Torque Approx:
140-145 lb-ft
Performance Diesel 3.0L
Displacement:
3.0 Liters (2999 cc)
Horsepower Approx:
130-145 hp (Turbocharged)
Torque Approx:
200-230 lb-ft (Turbocharged)
Performance V6 3.2L
Displacement:
3.2 Liters (3165 cc)
Horsepower Approx:
190-210 hp
Torque Approx:
200-220 lb-ft
Performance V6 3.5L
Displacement:
3.5 Liters (3475 cc)
Horsepower Approx:
215-230 hp
Torque Approx:
240-260 lb-ft
Fuel System
Fuel Delivery Gasoline:
Multi-point Fuel Injection (MPI)
Fuel Type Gasoline:
Unleaded Petrol
Fuel Type Diesel:
Diesel
Ignition System
Ignition Type:
Electronic Ignition (Coil-on-plug or distributor-based depending on engine)
🔧 Transmission
Standard Transmission
Type:
5-Speed Manual Transmission (Common on 2.2L and 3.0L Diesel)
Optional Transmission
Type:
4-Speed Automatic Transmission (Common on V6 models)
Transfer Case
Type:
Part-time 4WD system with manual or electronic engagement (2WD/4H/4L)
Fluid Specifications Manual
Fluid Type:
API GL-4 or GL-5 Gear Oil (Viscosity typically 75W-90 or 80W-90)
Fluid Specifications Automatic
Fluid Type:
Dexron III (or equivalent) Automatic Transmission Fluid (ATF)
📐 Dimensions
Exterior Typical
Body Styles:
Single Cab Chassis, Space Cab Chassis, Crew Cab Ute
Wheelbase Crew Cab:
Approx. 3095 mm (121.9 inches)
Bed Length Crew Cab:
Approx. 1530 mm (60.2 inches)
Weights
Curb Weight Approx:
1700-2000 kg (3750-4400 lbs), varies by configuration
Towing Capacity Approx:
Up to 2500 kg (5500 lbs) (braked trailer), varies by engine and configuration
🛡️ Safety Features
Ratings
Ancap Rating Typical:
3-star ANCAP (for models with dual front airbags)
Active Features
Braking System:
Front disc brakes, Rear drum or disc brakes. Optional ABS (Anti-lock Braking System) available on higher trims.
Passive Features
Airbags:
Dual front airbags standard on many models, side airbags not commonly available.
Seatbelts:
3-point seatbelts with pre-tensioners (front seats)
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with CD player, optional MP3 capability. Basic speaker systems.
Dashboard Features:
Analogue gauges for speedometer, tachometer, fuel, and temperature. Warning lights for various systems.
Driver Assistance
Cruise Control:
Optional on higher trim levels, particularly on V6 models.
Parking Assistance:
Reverse parking sensors were not commonly factory fitted during this era.
🔧 Maintenance
Service Intervals Oil Filter
Interval Petrol:
Every 10,000 km or 6 months (whichever comes first)
Interval Diesel:
Every 5,000 km or 6 months (whichever comes first) for older diesel models, or 10,000 km/6 months for later models.
Service Intervals Air Filter
Interval:
Every 20,000 km or 12 months, inspect more frequently in dusty conditions
Service Intervals Transmission Fluid
Interval Manual:
Every 40,000 km or 24 months
Interval Automatic:
Every 40,000 km or 24 months
Fluid Specifications
Engine Oil Petrol:
SAE 10W-30 or 10W-40 API SG or higher (Check manual for specific viscosity based on climate)
Engine Oil Diesel:
SAE 15W-40 API CH-4 or CI-4 or higher (Check manual for specific viscosity)
Coolant:
Ethylene glycol based coolant with demineralized water (50/50 mix)
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Known Issues
Diesel Injectors:
Potential for injector wear or failure on the 3.0L turbo diesel, especially with poor fuel quality or extended service intervals.
Clutch Wear:
Clutch wear can be accelerated in heavy-duty use or towing applications, particularly on manual transmission models.
Suspension Bushings:
Wear in suspension bushings and ball joints is common over time, leading to clunking noises or poor handling.
Rust Corrosion:
Body rust, especially in areas exposed to road salt or moisture, can be an issue on older examples.
📚 Vehicle History
Brand Heritage
Holden Role:
Holden manufactured and sold the Isuzu D-Max based Rodeo in Australia and New Zealand.
Model Evolution
Ra Generation Debut:
The RA Rodeo was introduced in 2003, replacing the previous TF generation.
Production
Manufacturing Location:
Primarily manufactured in Thailand (as the Isuzu D-Max) and assembled/marketed by Holden.
🏆 Awards & Recognition
Recognitions
Market Segment:
Popular in the Australian Light Commercial Vehicle (LCV) segment for its ruggedness and utility.
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