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Mitsubishi Eclipse & Eclipse Spyder Complete Workshop Service Repair Manual 2003 2004 2005

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Spyder Codes Platform: Mitsubishi PS Platform Chassis Codes: D53A (Coupe), D52A (Spyder) Generation Generation: Third Generation (2000-2005) 👋 Introduction Market Position Segment: Sporty Compact Car / Convertible Target Audience: Enthusiasts, DIY mechanics, professional repair shops Competitive Analysis Competitors: Nissan 350Z, Ford Mustang, Honda S2000 (though more upscale), Toyota Celica, Hyundai Tiburon Key Features Distinctiveness: Affordable performance, stylish design (especially in the third generation), available convertible option (Spyder), powerful V6 engine option Value Proposition Manual Value: Provides essential knowledge for maintaining and repairing a specific generation of a popular sports coupe/convertible, saving owners significant costs. 📋 Manual Details Coverage Areas Model Years: 2003, 2004, 2005 Engine Variants: 2.4L 4G64 (SOHC), 3.0L 6G72 V6 (SOHC/MIVEC) Trim Levels: All trim levels including GS, GT, GTS, Spyder variants Page Count Estimated Page Count: Over 1500 pages (estimated for comprehensive coverage) Manual Type Type: Complete Workshop Service and Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (including timing belt/chain, valve timing), fuel system, ignition system, exhaust system, lubrication system, cooling system, engine control systems (ECU diagnostics), transmission (manual & automatic, including clutch, torque converter, gear sets), differential Chassis: Brakes (hydraulic, ABS, EBD), steering system (power steering, steering column), suspension (front & rear struts, control arms, bushings), chassis and body structure Electrical: Battery, charging system (alternator, starter), lighting system (headlights, taillights, interior), ignition system, power windows, power locks, mirrors, seats, audio system, climate control system, SRS (Airbag) system, instrument cluster, body control module (BCM), engine control module (ECM), transmission control module (TCM), diagnostic trouble codes (DTCs) Body And Interior: Body panels (removal/installation), doors, windows, convertible top (Spyder), interior trim, seats, dashboard, HVAC system (heater core, A/C evaporator, blower motor) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, brake pad/rotor replacement, tire rotation Repair: Engine component replacement (pistons, rings, bearings, gaskets), cylinder head removal/installation, transmission overhaul, brake caliper rebuilding, suspension component replacement, electrical component diagnosis and repair, HVAC system repair Diagnostics: Troubleshooting guides, symptom-based diagnostics, wiring diagrams, diagnostic trouble code (DTC) interpretation, sensor testing, actuator testing Technical Specifications: Torque specifications, clearances, timing procedures, diagnostic data, electrical schematics, component identification Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical system repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for easy navigation and information retrieval Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Base Engine: 2.4L 4G64 I4 SOHC Base Engine Power: 145 hp @ 5700 rpm Base Engine Torque: 155 lb-ft @ 4500 rpm Performance Optional Engine: 3.0L 6G72 V6 SOHC (non-MIVEC/MIVEC) Optional Engine Power: 197-210 hp @ 5500-6000 rpm (depending on MIVEC) Optional Engine Torque: 205-207 lb-ft @ 4500-4800 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Codes 4 Cylinder Engine Code: 4G64 6 Cylinder Engine Code: 6G72 🔧 Transmission Standard Base Transmission: 5-Speed Manual Optional Optional Transmission: 4-Speed Automatic (F4A51) Features Drive Type: Front-Wheel Drive (FWD) Transmission Fluid Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 (check manual for specific) Automatic Transmission Fluid Spec: Diamond ATF SP-III 📐 Dimensions Exterior Coupe Length: approx. 180.5 inches Coupe Width: approx. 70.5 inches Coupe Height: approx. 53.2 inches Spyder Height: approx. 53.1 inches Wheelbase: approx. 103.7 inches Weights Curb Weight Base: approx. 3100 lbs Curb Weight V6: approx. 3300 lbs Cargo Coupe Trunk Volume: approx. 10.6 cu ft Spyder Trunk Volume: approx. 7.9 cu ft (with top up) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4 Stars (2003-2005 models) NHTSA Frontal Impact Passenger: 4 Stars (2003-2005 models) NHTSA Side Impact Driver: 4 Stars (2003-2005 models) NHTSA Side Impact Rear Passenger: 4 Stars (2003-2005 models) Active Features ABS: Standard on all models (4-wheel disc brakes with ABS) Ebd: Electronic Brakeforce Distribution (standard) Traction Control: Optional on V6 models Passive Features Airbags: Driver and front passenger airbags standard. Side curtain airbags available on some models. Seatbelts: 3-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional premium audio systems (e.g., Rockford Fosgate on GT models), optional CD changer. Climate Control: Manual or automatic climate control systems available. Driver Assistance Cruise Control: Standard on most trims Connectivity Power Accessories: Power windows, power door locks, power mirrors standard on most trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (whichever comes first) for normal driving; check manual for severe conditions. Timing Belt Replacement: Recommended every 90,000 miles or 7 years for 4-cylinder (4G64) engines (critical preventive maintenance). Spark Plug Replacement: Every 60,000 miles for standard plugs, potentially longer for platinum/iridium. Fluid Specifications Engine Oil Spec: SAE 5W-30 API SN/SP or...
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Mitsubishi Eclipse & Eclipse Spyder Complete Workshop Service Repair Manual 2003 2004 2005
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse Spyder
Codes
Platform:
Mitsubishi PS Platform
Chassis Codes:
D53A (Coupe), D52A (Spyder)
Generation
Generation:
Third Generation (2000-2005)
👋 Introduction
Market Position
Segment:
Sporty Compact Car / Convertible
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops
Competitive Analysis
Competitors:
Nissan 350Z, Ford Mustang, Honda S2000 (though more upscale), Toyota Celica, Hyundai Tiburon
Key Features
Distinctiveness:
Affordable performance, stylish design (especially in the third generation), available convertible option (Spyder), powerful V6 engine option
Value Proposition
Manual Value:
Provides essential knowledge for maintaining and repairing a specific generation of a popular sports coupe/convertible, saving owners significant costs.
📋 Manual Details
Coverage Areas
Model Years:
2003, 2004, 2005
Engine Variants:
2.4L 4G64 (SOHC), 3.0L 6G72 V6 (SOHC/MIVEC)
Trim Levels:
All trim levels including GS, GT, GTS, Spyder variants
Page Count
Estimated Page Count:
Over 1500 pages (estimated for comprehensive coverage)
Manual Type
Type:
Complete Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (including timing belt/chain, valve timing), fuel system, ignition system, exhaust system, lubrication system, cooling system, engine control systems (ECU diagnostics), transmission (manual & automatic, including clutch, torque converter, gear sets), differential
Chassis:
Brakes (hydraulic, ABS, EBD), steering system (power steering, steering column), suspension (front & rear struts, control arms, bushings), chassis and body structure
Electrical:
Battery, charging system (alternator, starter), lighting system (headlights, taillights, interior), ignition system, power windows, power locks, mirrors, seats, audio system, climate control system, SRS (Airbag) system, instrument cluster, body control module (BCM), engine control module (ECM), transmission control module (TCM), diagnostic trouble codes (DTCs)
Body And Interior:
Body panels (removal/installation), doors, windows, convertible top (Spyder), interior trim, seats, dashboard, HVAC system (heater core, A/C evaporator, blower motor)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, brake pad/rotor replacement, tire rotation
Repair:
Engine component replacement (pistons, rings, bearings, gaskets), cylinder head removal/installation, transmission overhaul, brake caliper rebuilding, suspension component replacement, electrical component diagnosis and repair, HVAC system repair
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, wiring diagrams, diagnostic trouble code (DTC) interpretation, sensor testing, actuator testing
Technical Specifications:
Torque specifications, clearances, timing procedures, diagnostic data, electrical schematics, component identification
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical system repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for easy navigation and information retrieval
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Base Engine:
2.4L 4G64 I4 SOHC
Base Engine Power:
145 hp @ 5700 rpm
Base Engine Torque:
155 lb-ft @ 4500 rpm
Performance
Optional Engine:
3.0L 6G72 V6 SOHC (non-MIVEC/MIVEC)
Optional Engine Power:
197-210 hp @ 5500-6000 rpm (depending on MIVEC)
Optional Engine Torque:
205-207 lb-ft @ 4500-4800 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Codes
4 Cylinder Engine Code:
4G64
6 Cylinder Engine Code:
6G72
🔧 Transmission
Standard
Base Transmission:
5-Speed Manual
Optional
Optional Transmission:
4-Speed Automatic (F4A51)
Features
Drive Type:
Front-Wheel Drive (FWD)
Transmission Fluid
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90 (check manual for specific)
Automatic Transmission Fluid Spec:
Diamond ATF SP-III
📐 Dimensions
Exterior
Coupe Length:
approx. 180.5 inches
Coupe Width:
approx. 70.5 inches
Coupe Height:
approx. 53.2 inches
Spyder Height:
approx. 53.1 inches
Wheelbase:
approx. 103.7 inches
Weights
Curb Weight Base:
approx. 3100 lbs
Curb Weight V6:
approx. 3300 lbs
Cargo
Coupe Trunk Volume:
approx. 10.6 cu ft
Spyder Trunk Volume:
approx. 7.9 cu ft (with top up)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4 Stars (2003-2005 models)
NHTSA Frontal Impact Passenger:
4 Stars (2003-2005 models)
NHTSA Side Impact Driver:
4 Stars (2003-2005 models)
NHTSA Side Impact Rear Passenger:
4 Stars (2003-2005 models)
Active Features
ABS:
Standard on all models (4-wheel disc brakes with ABS)
Ebd:
Electronic Brakeforce Distribution (standard)
Traction Control:
Optional on V6 models
Passive Features
Airbags:
Driver and front passenger airbags standard. Side curtain airbags available on some models.
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium audio systems (e.g., Rockford Fosgate on GT models), optional CD changer.
Climate Control:
Manual or automatic climate control systems available.
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors standard on most trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first) for normal driving; check manual for severe conditions.
Timing Belt Replacement:
Recommended every 90,000 miles or 7 years for 4-cylinder (4G64) engines (critical preventive maintenance).
Spark Plug Replacement:
Every 60,000 miles for standard plugs, potentially longer for platinum/iridium.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 API SN/SP or equivalent (check manual for exact OEM recommendation and viscosity for climate)
Coolant Spec:
Mitsubishi Super Long Life Coolant (MS-9764) or equivalent HOAT (Hybrid Organic Acid Technology) coolant
Brake Fluid Spec:
DOT 3 or DOT 4 (check manual)
Known Issues
Common Complaints:
Oil consumption (especially V6), starter motor issues, alternator problems, power steering pump leaks, front suspension wear (bushings, ball joints), rear brake caliper seizing, convertible top mechanism issues (Spyder), transmission bearing noise.
Maintenance Tips
Timing Belt Awareness:
Crucial to replace the timing belt on the 4-cylinder engine at recommended intervals to prevent catastrophic engine damage if it breaks.
📚 Vehicle History
Brand Heritage
Mitsubishi Performance History:
Mitsubishi has a long history in motorsport, including rallying (WRC) and Dakar, influencing their performance-oriented models.
Model Evolution
Eclipse Lineage:
The Eclipse evolved from a sporty coupe co-developed with Chrysler (DSM era) to a more distinct Mitsubishi design in its third generation.
Third Gen Redesign:
The 2000-2005 generation saw a complete redesign, moving away from the DSM platform to Mitsubishi's own PS platform. It featured a more aggressive, bulbous styling and gained the Spyder convertible variant.
Production
Manufacturing Location:
Normal, Illinois, USA (and potentially other Mitsubishi facilities)
Production Years Covered By Manual:
2003-2005
🏆 Awards & Recognition
Recognitions
Historical Recognition:
While specific awards for the 2003-2005 models are less prominent than earlier generations, the Eclipse has generally been recognized for its sporty styling and value in its segment.
Ratings
Konsumen Reports Ratings:
Consumer Reports ratings varied, often citing average reliability for this generation compared to some Japanese competitors, but praised its driving dynamics.
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