Dodge SRT-4 Service Repair Workshop Manual 2003-2005
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🏷️ Basic Information Identification Make: Dodge Model: SRT-4 Generation: First Generation (PT) Production Years Covered: 2003-2005 Codes Chassis Code: PT 👋 Introduction Market Position Positioning: Performance Compact Sedan / Tuner Car Competitive Analysis Competitors: Honda Civic Si, Subaru WRX, Mitsubishi Lancer Evolution (in spirit and performance target) Key Features Performance Focus: High Output Turbocharged Engine, Aggressive Styling, Performance Suspension Unique Selling Point: Affordable Factory-Tuned Performance Vehicle 📋 Manual Details Coverage Areas Coverage Scope: All Models and All Repairs A-Z Page Count Estimated Page Count: Approximately 2000+ Manual Type Manual Type: Service and Repair Workshop Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: 2.4L DOHC Turbocharged (GEMA/World Engine variant) Transmission: 5-Speed Manual Transmission (Getrag NV1500/NVT3500 variant) Drivetrain: Front-Wheel Drive (FWD) Brakes: Front Disc, Rear Disc (including ABS and Brake System Diagnostics) Suspension: Front MacPherson Struts, Rear Independent Multi-Link Suspension Steering: Power Rack and Pinion Electrical: Complete Wiring Diagrams, Fuses, Relays, ECU/PCM, Lighting, Accessories Body: Exterior Panels, Interior Trim, Doors, Windows, Glass, Seals HVAC: Heating, Ventilation, and Air Conditioning System Fuel System: Fuel Delivery, Injectors, Fuel Pump, Evaporative Emission Control (EVAP) Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler, Pipework Cooling System: Radiator, Water Pump, Thermostat, Coolant Passages Ignition System: Spark Plugs, Coil-on-Plug System Turbocharger System: Turbocharger Unit, Intercooler, Boost Control, Plumbing Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Tune-ups Diagnostics: Troubleshooting Flowcharts, Diagnostic Trouble Codes (DTCs), Sensor Testing Repair: Component Removal, Installation, Overhaul, and Replacement Procedures Rebuilds: Engine Rebuild, Transmission Rebuild (detailed step-by-step) Specifications: Torque Specifications, Clearances, Measurements, Alignment Procedures Wiring Repair: Connector Pinouts, Wire Colors, Splicing Techniques Technical Depth Depth: Comprehensive Dealer-Level Technical Information Diagnostics Level: Advanced OBD-II Diagnostics and Component-Level Testing Electrical Detail: Detailed Schematic Breakdown and Circuit Analysis 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable Text (OCR enabled for scanned documents) Print Quality Print Quality: High Resolution, Printable Pages Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: GEMA 2.4L Turbo (EDV) Engine Type: Inline 4-Cylinder, DOHC, 16-Valve Displacement: 2378 cc (2.4 Liters) Bore X Stroke: 88 mm x 97 mm Performance Horsepower: 205 hp @ 5600 RPM (2003-2004), 215 hp @ 5600 RPM (2005) Torque: 230 lb-ft @ 3200 RPM (2003-2004), 245 lb-ft @ 3200 RPM (2005) Compression Ratio: 8.1:1 Turbocharger Spec: Garrett T3/T4 Hybrid (14-16 PSI Boost Pressure) Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPFI) Fuel Type: Premium Unleaded Gasoline (91 Octane or Higher Recommended) Fuel Injectors: Bosch EV6 (High Flow Rate) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Model: Getrag NV1500 (2003-2004), NVT3500 (2005) Features Gear Ratios: Specific ratios provided in manual Clutch: Hydraulic Clutch Actuation Differential: Limited Slip Differential (LSD) Optional/Standard on certain trims 📐 Dimensions Exterior Length: Approx. 174.5 inches Width: Approx. 67.4 inches Height: Approx. 57.7 inches Wheelbase: Approx. 104.5 inches Weights Curb Weight: Approx. 3070 lbs Gross Vehicle Weight Rating: Approx. 3900 lbs Cargo Trunk Capacity: Approx. 13.1 cubic feet 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (Driver/Passenger) IIHS Side Impact: Good (for 2004 model year) Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard Traction Control System (TCS) Passive Features Airbags: Front Driver and Passenger Airbags, Optional Side Curtain Airbags (later models) Seatbelts: 3-Point Front and Rear Seatbelts with Pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional Infinity II premium audio Gauges: Boost Gauge, Oil Pressure Gauge (SRT-specific) Driver Assistance Cruise Control: Standard Cruise Control Connectivity Power Outlets: 12V Power Outlet 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 Miles or 6 Months (severe service), 7,500 Miles or 12 Months (normal service) - Consult Manual for specifics Spark Plug Replacement: Every 30,000-60,000 Miles (depending on type) Timing Belt Replacement: N/A (Timing Chain Driven Engine) Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic (API Certified) Engine Oil Capacity: 5.5 Quarts (with filter) Coolant Type: Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant Transmission Fluid Type: Mopar ATF+4 (MS-9602) for NV1500/NVT3500 Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid: Mopar Power Steering Fluid or equivalent Known Issues Engine Mounts: Premature wear and failure, especially under aggressive driving Clutch Components: Wear on clutch disc, pressure plate, and throw-out bearing Turbocharger Issues: Oil leaks, bearing wear, wastegate issues (often due to lack of proper maintenance or abuse) Suspension Bushings: Wear in control arm bushings, sway bar links Fuel Pump: Occasional premature failure Coolant Leaks: Leaks from radiator hoses, water pump seal 📚 Vehicle History Brand Heritage Dodge Performance Division: SRT (Street and Racing Technology) heritage Model Evolution Platform Basis: Based on the Dodge Neon platform (PT platform) Performance Enhancements: Significant upgrades over the standard Neon, including powertrain, suspension, and aerodynamics. Production Manufacturing Location: Belvidere Assembly Plant, Illinois, USA 🏆 Awards & Recognition Recognitions Performance Tuning Community: Highly regarded within the...
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