🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Nickname: Scarabeo 500 GT, Scarabeo 500ie (depending on specific market/year) Product Type: Workshop Service Manual / Repair Manual Generation Generation: First Generation Scarabeo 500 Codes Vin Code Location: Typically on the steering head tube 👋 Introduction Market Position Segment: Premium Maxi-Scooter Target Audience: Commuters seeking comfort, performance, and practicality; touring riders Competitive Analysis Key Competitors: Suzuki Burgman 400/650, Yamaha Majesty 400, Honda Silver Wing 600 Key Features Design Philosophy: Italian styling, comfort, performance, and practicality for urban and long-distance riding Distinguishing Characteristics: Spacious under-seat storage, comfortable seating position, powerful engine for its class, advanced chassis design 📋 Manual Details Coverage Areas Covered Years: 2003, 2004, 2005, 2006 Page Count Estimated Page Count: 400-500 pages (typical for this scope) Manual Type Manual Type: Comprehensive Workshop Manual Language Language: English (assumed based on typical market documentation for this model) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel injection, ignition, starting, exhaust Transmission Drivetrain: Automatic CVT (Continuously Variable Transmission), clutch, final drive Chassis Suspension: Frame, front suspension (forks), rear suspension (shock absorber, swingarm) Braking System: Front disc brakes, rear disc brake, brake system hydraulics, ABS (if equipped) Electrical System: Battery, charging system, lighting, starter motor, instruments, wiring diagrams, sensors Fuel System: Fuel tank, fuel pump, fuel injectors, throttle body, ECU control Bodywork Cosmetics: Fairings, body panels, seat, storage compartments, instruments and controls Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, drive belt inspection/replacement, brake fluid flush Engine Repair: Top-end overhaul (cylinder head, valves), piston and cylinder inspection/replacement, crankshaft and connecting rod inspection, timing chain adjustment/replacement Transmission Service: CVT roller and variator inspection/replacement, clutch shoe inspection/replacement, final drive oil change and inspection Suspension Service: Fork oil change, seal replacement, shock absorber inspection/replacement Brake Service: Brake pad replacement, brake caliper overhaul, brake line replacement, bleeding procedures Electrical Diagnostics: Troubleshooting wiring issues, sensor testing, ECU fault code retrieval and interpretation, lighting circuit repair Fuel System Repair: Fuel injector cleaning/replacement, throttle body cleaning, fuel pump testing Troubleshooting Guides: Diagnostic charts for common problems, symptom-based troubleshooting Technical Depth Diagnostic Capabilities: Advanced diagnostics, including sensor data interpretation and fault code analysis Rebuild Procedures: Complete engine rebuilds, transmission rebuilds, and major component overhauls Specification Data: Detailed torque specifications, clearances, tolerances, and fluid capacities Wiring Diagrams: Comprehensive, color-coded electrical wiring diagrams for all circuits 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Text-searchable for quick information retrieval Print Quality Printability: Printable pages for workshop use Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, SOHC, 4-valve Engine Displacement: 460 cc Bore X Stroke: 92 mm x 69 mm Compression Ratio: 10.5:1 Ignition System: Electronic ignition, ECU controlled Performance Horsepower: Approx. 34-35 HP (at 6,500 rpm) - varies slightly by market Torque: Approx. 46 Nm (at 5,000 rpm) - varies slightly by market Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - likely uses Weber or similar system Fuel Type: Unleaded Gasoline (RON 95 recommended) Fuel Tank Capacity: 14.5 Liters (approx.) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Clutch Type: Automatic centrifugal clutch Variator System: Roller variator for automatic gear ratio adjustment 📐 Dimensions Exterior Length: Approx. 2,240 mm Width: Approx. 760 mm Height: Approx. 1,470 mm (to top of windscreen) Seat Height: Approx. 785 mm Wheelbase: Approx. 1,575 mm Weights Dry Weight: Approx. 195 kg Wet Weight: Approx. 209 kg (with fluids) Maximum Load: Approx. 180 kg (rider + passenger + luggage) 🛡️ Safety Features Ratings Braking Performance: Excellent, often featuring large diameter discs and optionally ABS Active Features ABS: Optional Anti-lock Braking System (ABS) on some models Lighting: Halogen headlights, LED taillight and indicators (depending on year/market) Passive Features Chassis Stability: Robust frame and suspension design contributing to stability Ergonomics: Comfortable rider triangle, good visibility 💡 Technology Features Infotainment Instrument Cluster: Digital/Analog combination display with speedometer, tachometer, fuel gauge, coolant temperature, clock, odometer, trip meter, warning lights. Driver Assistance ABS: Available ABS system on some configurations, enhancing braking safety. Connectivity Charging Port: Often equipped with a 12V accessory socket for charging devices. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 12 months (whichever comes first) - consult manual for exact details Air Filter Check: Every 5,000 km, replacement as needed Drive Belt Inspection: Every 10,000 km, replacement typically around 20,000-30,000 km Spark Plug Replacement: Every 10,000 km Brake Fluid Flush: Every 2 years Fluid Specifications Engine Oil Type: SAE 10W-40, API SG or higher, JASO MA certified Engine Oil Capacity: Approx. 1.7 Liters (with filter) Coolant Type: Ethylene Glycol based antifreeze (e.g., Motul Motocool Expert, Castrol Radicool) Coolant Capacity: Approx. 1.2 Liters Final...