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Aprilia Mojito 125 2003-2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Mojito 125 Generation: First Generation (2003-2007) Codes Model Code Range: Corresponding to 2003-2007 model years 👋 Introduction Market Position Segment: Classic-styled Italian scooter with modern underpinnings, targeting urban commuters and style-conscious riders. Competitive Analysis Competitors: Competes with models like Vespa ET4, Piaggio Liberty, and other 125cc retro-styled scooters of its era. Key Features Design Philosophy: Combines vintage aesthetics with functional scooter practicality, featuring a distinctive 'bat-wing' style fairing and under-seat storage. Target Audience: Riders seeking a stylish, comfortable, and reliable scooter for city commuting and leisure rides. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission, Clutch, Brakes, Suspension, Steering, Electrical System, Chassis, Bodywork, Diagnostics, Troubleshooting Page Count Estimated Page Count: Likely 200-400 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: Likely English (primary, with potential for other languages depending on original publication) Format Format: PDF (Digital) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and reassembly of engine components including cylinder, piston, crankshaft, connecting rod, valve train, and lubrication system. Fuel System: Carburetor adjustment, cleaning, and overhaul; fuel pump operation and testing; fuel line maintenance. Ignition System: Ignition coil testing, spark plug specifications, CDI unit diagnostics, timing procedures. Cooling System: Radiator inspection, coolant specifications, fan operation, thermostat testing. Exhaust System: Muffler and pipe inspection, gasket replacement, exhaust leak detection. Transmission Drivetrain: Automatic transmission operation, belt drive system inspection and replacement, clutch adjustment and service. Brakes: Front and rear brake system inspection, brake pad replacement, brake fluid specifications and bleeding procedures, caliper overhaul. Suspension: Front fork service (oil change, seal replacement), rear shock absorber inspection and adjustment, swingarm maintenance. Steering: Handlebar bearing inspection and lubrication, steering head bearing adjustment and replacement. Electrical System: Wiring diagrams, battery testing and maintenance, lighting system troubleshooting, starter motor and charging system diagnostics. Chassis Bodywork: Frame inspection, body panel removal and installation, seat repair, fairing maintenance. Procedures Included Preventative Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, and general inspection routines. Troubleshooting Diagnostics: Systematic fault finding guides, diagnostic flowcharts, common problems and their solutions. Component Overhaul: Detailed step-by-step instructions for the complete disassembly, cleaning, inspection, repair, and reassembly of major vehicle components. Torque Specifications: Precise torque values for all critical fasteners and bolts across various systems. Electrical Schematics: Comprehensive wiring diagrams illustrating the complete electrical system for accurate troubleshooting and repair. Technical Depth Depth: Comprehensive, suitable for professional technicians and experienced DIY enthusiasts. Covers routine maintenance to complete engine and component rebuilds. 📊 Manual Specifications File Format Quality: High-resolution PDF, ensuring clarity of text and diagrams. Searchable text for quick information retrieval. Print Quality Readability: Designed for easy reading on screen and print. Diagrams are clear and well-labeled. Binding Type Format Type: N/A (Digital PDF) Paper Type Format Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, air-cooled Displacement: 124 cc (approximately) Bore X Stroke: Specific dimensions would be detailed in the manual. Compression Ratio: Specific ratio would be detailed in the manual. Performance Horsepower: Typically around 9-10 HP at 7500-8000 RPM, exact figures in manual. Torque: Torque figures would be detailed in the manual. Fuel System Fuel Delivery: Carburetor (likely a Dell'Orto PHVA or similar, specific model in manual) Fuel Type: Unleaded gasoline Ignition System Ignition Type: Electronic CDI Cooling System Cooling Method: Air-cooled Lubrication System Oil Type: Specific SAE viscosity grade and API service classification for engine oil would be listed in the manual (e.g., SAE 10W-40 API SG or higher). Oil Capacity: Approximate oil capacity would be specified in the manual (e.g., 0.8-1.0 liters). 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Optional Gearbox Options: N/A (CVT is standard) Features Drive System: V-belt final drive Clutch Type: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Approximate length would be detailed in the manual. Width: Approximate width would be detailed in the manual. Height: Approximate height would be detailed in the manual. Wheelbase: Approximate wheelbase would be detailed in the manual. Weights Dry Weight: Typically around 110-120 kg, exact figure in manual. Gross Vehicle Weight Rating: GVWR would be specified in the manual. Fuel Tank Capacity: Approximately 7-8 liters, exact capacity in manual. 🛡️ Safety Features Ratings Crash Test Results: N/A for scooters in this category. Active Features Braking System: Front disc brake, rear drum brake (or dual disc on some variants, check manual). Tire Specifications: Front and rear tire sizes (e.g., 120/70-12 front, 130/70-12 rear), recommended pressures detailed in manual. Passive Features Lighting: Headlight, taillight, brake lights, turn signals. Mirrors: Standard rear-view mirrors. 💡 Technology Features Infotainment Dashboard: Analog speedometer, fuel gauge, odometer, indicator lights (turn signals, high beam, oil pressure). Driver Assistance ABS: ABS was not a standard feature on the Mojito 125 of these model years. Connectivity Usb Charging:...
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Aprilia Mojito 125 2003-2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Mojito 125
Generation:
First Generation (2003-2007)
Codes
Model Code Range:
Corresponding to 2003-2007 model years
👋 Introduction
Market Position
Segment:
Classic-styled Italian scooter with modern underpinnings, targeting urban commuters and style-conscious riders.
Competitive Analysis
Competitors:
Competes with models like Vespa ET4, Piaggio Liberty, and other 125cc retro-styled scooters of its era.
Key Features
Design Philosophy:
Combines vintage aesthetics with functional scooter practicality, featuring a distinctive 'bat-wing' style fairing and under-seat storage.
Target Audience:
Riders seeking a stylish, comfortable, and reliable scooter for city commuting and leisure rides.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission, Clutch, Brakes, Suspension, Steering, Electrical System, Chassis, Bodywork, Diagnostics, Troubleshooting
Page Count
Estimated Page Count:
Likely 200-400 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
Likely English (primary, with potential for other languages depending on original publication)
Format
Format:
PDF (Digital)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, and reassembly of engine components including cylinder, piston, crankshaft, connecting rod, valve train, and lubrication system.
Fuel System:
Carburetor adjustment, cleaning, and overhaul; fuel pump operation and testing; fuel line maintenance.
Ignition System:
Ignition coil testing, spark plug specifications, CDI unit diagnostics, timing procedures.
Cooling System:
Radiator inspection, coolant specifications, fan operation, thermostat testing.
Exhaust System:
Muffler and pipe inspection, gasket replacement, exhaust leak detection.
Transmission Drivetrain:
Automatic transmission operation, belt drive system inspection and replacement, clutch adjustment and service.
Brakes:
Front and rear brake system inspection, brake pad replacement, brake fluid specifications and bleeding procedures, caliper overhaul.
Suspension:
Front fork service (oil change, seal replacement), rear shock absorber inspection and adjustment, swingarm maintenance.
Steering:
Handlebar bearing inspection and lubrication, steering head bearing adjustment and replacement.
Electrical System:
Wiring diagrams, battery testing and maintenance, lighting system troubleshooting, starter motor and charging system diagnostics.
Chassis Bodywork:
Frame inspection, body panel removal and installation, seat repair, fairing maintenance.
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, and general inspection routines.
Troubleshooting Diagnostics:
Systematic fault finding guides, diagnostic flowcharts, common problems and their solutions.
Component Overhaul:
Detailed step-by-step instructions for the complete disassembly, cleaning, inspection, repair, and reassembly of major vehicle components.
Torque Specifications:
Precise torque values for all critical fasteners and bolts across various systems.
Electrical Schematics:
Comprehensive wiring diagrams illustrating the complete electrical system for accurate troubleshooting and repair.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY enthusiasts. Covers routine maintenance to complete engine and component rebuilds.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, ensuring clarity of text and diagrams. Searchable text for quick information retrieval.
Print Quality
Readability:
Designed for easy reading on screen and print. Diagrams are clear and well-labeled.
Binding Type
Format Type:
N/A (Digital PDF)
Paper Type
Format Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, air-cooled
Displacement:
124 cc (approximately)
Bore X Stroke:
Specific dimensions would be detailed in the manual.
Compression Ratio:
Specific ratio would be detailed in the manual.
Performance
Horsepower:
Typically around 9-10 HP at 7500-8000 RPM, exact figures in manual.
Torque:
Torque figures would be detailed in the manual.
Fuel System
Fuel Delivery:
Carburetor (likely a Dell'Orto PHVA or similar, specific model in manual)
Fuel Type:
Unleaded gasoline
Ignition System
Ignition Type:
Electronic CDI
Cooling System
Cooling Method:
Air-cooled
Lubrication System
Oil Type:
Specific SAE viscosity grade and API service classification for engine oil would be listed in the manual (e.g., SAE 10W-40 API SG or higher).
Oil Capacity:
Approximate oil capacity would be specified in the manual (e.g., 0.8-1.0 liters).
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Optional
Gearbox Options:
N/A (CVT is standard)
Features
Drive System:
V-belt final drive
Clutch Type:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Length:
Approximate length would be detailed in the manual.
Width:
Approximate width would be detailed in the manual.
Height:
Approximate height would be detailed in the manual.
Wheelbase:
Approximate wheelbase would be detailed in the manual.
Weights
Dry Weight:
Typically around 110-120 kg, exact figure in manual.
Gross Vehicle Weight Rating:
GVWR would be specified in the manual.
Fuel Tank Capacity:
Approximately 7-8 liters, exact capacity in manual.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A for scooters in this category.
Active Features
Braking System:
Front disc brake, rear drum brake (or dual disc on some variants, check manual).
Tire Specifications:
Front and rear tire sizes (e.g., 120/70-12 front, 130/70-12 rear), recommended pressures detailed in manual.
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals.
Mirrors:
Standard rear-view mirrors.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, fuel gauge, odometer, indicator lights (turn signals, high beam, oil pressure).
Driver Assistance
ABS:
ABS was not a standard feature on the Mojito 125 of these model years.
Connectivity
Usb Charging:
Not a standard feature on this model.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, exact schedule in manual.
Spark Plug Replacement:
Recommended replacement interval would be specified in the manual.
Air Filter Cleaning Replacement:
Intervals for cleaning and replacement would be detailed in the manual.
Belt Drive Inspection Replacement:
Regular inspection and replacement recommendations are crucial for CVT longevity, outlined in the manual.
Fluid Specifications
Brake Fluid Type:
DOT 4 brake fluid is typically recommended for Aprilia scooters of this era; specific type in manual.
Coolant Type:
If liquid-cooled (unlikely for this model but check manual for variants), specific coolant would be listed. This model is air-cooled.
Known Issues
Common Wear Items:
Wear on CVT belt and rollers, potential carburetor tuning issues, aging electrical connectors.
Maintenance Tips:
Regular cleaning of the air filter and checking/adjusting the idle speed are vital for smooth operation.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance motorcycles and scooters since 1945.
Model Evolution
Launch Year:
The Mojito model line was introduced in the late 1990s, with the 125cc version evolving through subsequent years.
Design Inspiration:
Inspired by classic scooters of the 1950s and 60s, particularly American 'cruiser' styling elements adapted for a scooter.
Production
Manufacturing Location:
Primarily manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Awards Received:
Specific awards for this model year are not widely documented, but Aprilia scooters are generally well-regarded for their design and engineering.
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