🏷️ Basic Information Identification Make: Dodge Model: Caravan Model Variant: Grand Caravan Model Years: 2003, 2004, 2005, 2006, 2007 Codes Platform: NS (Second Generation) 👋 Introduction Market Position Vehicle Segment: Minivan Target Audience: DIY mechanics, professional technicians, fleet managers, and owners seeking detailed repair information Competitive Analysis Competitors 2003-2007: Toyota Sienna, Honda Odyssey, Ford Freestar/Windstar, Chevrolet Venture/Uplander, Pontiac Montana, Buick Terraza, Chrysler Town & Country/Voyager Key Features Manual Advantage Electronic: Zoom capability for enhanced clarity, immediate access after purchase, easy navigation Manual Advantage Content: Step-by-step procedures, cost-saving potential for repairs, comprehensive coverage 📋 Manual Details Coverage Areas Primary Focus: Maintenance and Repair Procedures Additional Coverage: General Information, Specifications, Technical Features, Rigging, Troubleshooting, Electrical System, Fuel System, Power Unit, Lower Unit, Bracket Unit, Index, Appendix Page Count Estimated Pages: Extensive (specific number not provided, but described as 'a lot of information' and 'very easy to use' with parts corresponding to page numbers) Manual Type Type: Service Repair Factory Manual (Electronic Version) Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader 📖 Manual Coverage Systems Covered Powertrain: Engine (Power Unit), Fuel System, Transmission (Lower Unit) Chassis: Brakes, Steering, Suspension, Drive Axles (Bracket Unit - interpreted as related to drivetrain/chassis components) Electrical: Complete Electrical System, Wiring Diagrams, Component Testing Body: Bodywork, Rigging Information (likely related to body panel removal/installation or vehicle lifting) Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, Fault Code Interpretation (implied by Electrical System and Troubleshooting sections) Repair: Step-by-step repair instructions for all covered systems and components Assembly Disassembly: Detailed instructions for removing and installing components Technical Depth Diagnostic Capabilities: Advanced diagnostics, including electrical system troubleshooting and component testing Rebuild Procedures: Likely includes detailed rebuild procedures for major components like engines and transmissions Specifications Data: Comprehensive technical specifications, torque values, tolerances, and fluid capacities 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely searchable text within the PDF for quick information retrieval Print Quality Resolution: High resolution, allowing for clear zooming on computer screens Diagrams Illustrations: Contains diagrams and illustrations crucial for repair procedures Binding Type Binding: N/A (Electronic PDF Format) Paper Type Paper Quality: N/A (Electronic PDF Format) ⚙️ Engine Specifications Primary Engine Engine Options: 3.3L V6 (EGA), 3.8L V6 (L32), 4.0L V6 (SOHC - Optional on Grand Caravan later years) Performance 3.3L V6 (Ega) Horsepower: Approx. 180 hp @ 5000 rpm 3.3L V6 (Ega) Torque: Approx. 205 lb-ft @ 3200 rpm 3.8L V6 (L32) Horsepower: Approx. 205 hp @ 5000 rpm 3.8L V6 (L32) Torque: Approx. 240 lb-ft @ 3200 rpm 4.0L V6 (Sohc) Horsepower: Approx. 240 hp @ 5400 rpm 4.0L V6 (Sohc) Torque: Approx. 285 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Management ECU Type: Various Chrysler NGC (Next Generation Controller) modules depending on year and engine 🔧 Transmission Standard Transmission Type: 4-speed Automatic (e.g., 41TE, 42LE/42RLE) Optional Transmission Options: Some models/engines may have specific transmission variants Features Transmission Control: Electronic control with torque converter lock-up Fluid Specifications Automatic Transmission Fluid: ATF+4 (MS-9602) or equivalent for most models 📐 Dimensions Exterior Wheelbase Caravan: Approx. 119.3 inches Wheelbase Grand Caravan: Approx. 133.0 inches Weights Curb Weight Range: Approx. 4,000 - 4,600 lbs (varies by model and configuration) Towing Capacity: Typically around 3,500 lbs (with optional towing package) 🛡️ Safety Features Ratings NHTSA Front Crash Test: Good (highest rating in many categories for its time) IIHS Front Offset Crash Test: Acceptable to Good (depending on year and specific test) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Passive Features Airbags: Frontal airbags, optional side airbags 💡 Technology Features Infotainment Audio System Options: AM/FM stereo with CD player, cassette player (early models), optional Infinity premium sound system, rear entertainment system (optional on Grand Caravan) Driver Assistance Cruise Control: Standard cruise control Parking Sensors: Optional rear parking assist system Connectivity Remote Keyless Entry: Standard or optional depending on trim level Vehicle Security System: Factory-installed or dealer-installed alarm system 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specific recommendations) Transmission Fluid Change: Recommended around 60,000 - 100,000 miles, or as per manual based on driving habits Spark Plug Replacement: Intervals vary by engine type (e.g., 30,000-100,000 miles for iridium plugs) Fluid Specifications Engine Oil: SAE 5W-30 or 5W-20 (check manual for specific viscosity based on engine and temperature) Coolant: Chrysler approved HOAT (Hybrid Organic Acid Technology) coolant (e.g., Mopar OAT or equivalent) Power Steering Fluid: Chrysler specification power steering fluid Known Issues Transmission Hard Shifting: Common with the 4-speed automatic, often related to solenoid pack issues or fluid/filter changes. Wiper Motor Failure: Intermittent or non-functional windshield...