2003-2010 Alfa Romeo GT Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Alfa Romeo Model: GT Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Chassis Codes: 937 👋 Introduction Market Position Segment: Compact Executive Car / Sporty Coupe Design Philosophy: Italian design flair combined with performance and practicality Competitive Analysis Key Competitors: BMW 3 Series Coupe, Audi A3 Sportback, Volkswagen Golf GTI, Honda Civic Si Key Features Design: Distinctive styling, flowing lines, sporting silhouette Driving Dynamics: Agile handling, responsive steering, enjoyable driving experience Target Audience: Enthusiasts seeking style, performance, and a premium feel Manual Usability User Focus: Suitable for DIY enthusiasts and professional mechanics alike 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive factory service and repair Regional Applicability: Global (designed for factory specifications applicable worldwide) Page Count Estimated Page Count: High (typically exceeding 1500 pages for comprehensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, exhaust system, cooling system, lubrication system Transmission Drivetrain: Manual transmission, automatic transmission (if applicable), clutch, driveshafts, differentials, axles Chassis: Suspension (front and rear), steering system, braking system, wheels, tires Electrical Electronics: Battery, charging system, starting system, lighting, instrumentation, body control module (BCM), infotainment, safety systems (ABS, ESP), wiring diagrams Body Interior: Body panels, doors, windows, seats, interior trim, climate control system, airbags Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt inspections and replacements Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing Repair Rebuild: Engine rebuild procedures, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair Component Removal Installation: Step-by-step guides for removing and installing major components Technical Depth Depth: Complete disassembly and reassembly, detailed torque specifications, specialized tool requirements Diagnostic Level: Advanced diagnostics, including ECU functions and sensor data interpretation 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: All pages printable Image Resolution: High-resolution illustrations and photographs Binding Type Binding: N/A (Digital PDF Format) Paper Type Paper Quality: N/A (Digital PDF Format) ⚙️ Engine Specifications Primary Engine Engine Options: 1.9 JTD M-Jet (Diesel), 2.0 JTD M-Jet (Diesel), 1.6 TS (Petrol), 2.0 TS (Petrol), 3.2 V6 24V (Petrol) Engine Code Example Diesel: 192A5.000 (1.9 JTD) Engine Code Example Petrol: 937A1.000 (2.0 TS) Engine Code Example V6: 932A000 (3.2 V6) Performance Horsepower Range: 105 hp (1.9 JTD) to 240 hp (3.2 V6) Torque Range: 200 Nm (1.6 TS) to 300 Nm (1.9 JTD 150hp) / 300 Nm (3.2 V6) Fuel System Injection System Petrol: Multi-point fuel injection (MPI) Injection System Diesel: Common Rail Direct Injection (CRDI) / MultiJet Engine Management ECU Type: Bosch Motronic, Siemens, etc. (specific ECU depends on engine variant) 🔧 Transmission Standard Manual Transmission: 6-speed manual (e.g., M32 gearbox for faster engines) Optional Automatic Transmission: SeleneSelespeed (sequential manual gearbox) for some petrol variants Features Clutch Type: Dry single-plate diaphragm spring clutch Gear Ratios Gear Ratio Example: Specific gear ratios provided for each engine/transmission combination in the manual 📐 Dimensions Exterior Length: Approx. 4289 mm Width: Approx. 1762 mm Height: Approx. 1354 mm Wheelbase: Approx. 2600 mm Weights Curb Weight Range: Approx. 1330 kg (1.6 TS) to 1510 kg (3.2 V6) Cargo Trunk Volume: Approx. 320 liters 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for the related Brera/159 platform, GT shares some safety structure) Active Features ABS: Standard Anti-lock Braking System Esp: Optional/Standard depending on trim and year (Electronic Stability Program / VDC - Vehicle Dynamic Control) Traction Control: ASR (Anti-Slip Regulation) Passive Features Airbags: Driver, passenger, side, and window airbags Seatbelts: Pre-tensioning seatbelts with load limiters Rollover Protection: Reinforced body structure, potential rollover bars integrated into B-pillars 💡 Technology Features Infotainment Audio System: Factory fitted CD player with radio, optional Bose sound system Navigation: Optional factory navigation system Driver Assistance Parking Sensors: Optional rear parking sensors Cruise Control: Available on higher trim levels Connectivity Bluetooth: Optional factory Bluetooth hands-free system Comfort Features Climate Control: Manual or dual-zone automatic climate control Seats: Sport seats with leather or fabric upholstery, optional electric adjustment and memory 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km or 1 year (whichever comes first), check manual for specific engine/oil type Timing Belt Interval Petrol: Recommended replacement every 105,000 km or 5 years for Twin Spark engines Timing Belt Interval V6: Recommended replacement every 105,000 km or 5 years for the 3.2 V6 engine Timing Belt Interval Diesel: Diesel engines (JTD) use timing chains or belts, check manual for specific interval and replacement procedures Fluid Specifications Engine Oil Spec Petrol: API SN/CF, ACEA A3/B4, SAE 10W-40 or 5W-40 (e.g., Selenia K) Engine Oil Spec Diesel: ACEA C3, API SN/CF, SAE 5W-30 (e.g., Selenia WR Forward) Coolant Spec: Paraflu UP (or equivalent ethylene glycol-based coolant with OAT technology), 50% dilution Brake Fluid Spec: DOT 4 Transmission Fluid Manual: GL-4 SAE...