Harley FXDWG Dyna Wide Glide 2003 Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDWG Dyna Wide Glide Year: 2003 Codes Model Code: FXDWG 👋 Introduction Market Position Target Audience: Harley-Davidson FXDWG Dyna Wide Glide 2003 owners, DIY enthusiasts, and professional mechanics seeking comprehensive repair and maintenance information. Competitive Analysis Comparison To Print: Superior to old paper repair manuals due to lower cost, convenience, and ease of access/printing specific pages. Key Features Features: Complete official factory service, PDF format, printable, step-by-step instructions, hundreds of photos/illustrations, covers all styles, no extra fees, no expiry dates. Convenience: Digital format offers significant convenience and cost savings compared to traditional printed manuals. 📋 Manual Details Coverage Areas Major Systems Covered: General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagram Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but implied comprehensive) Manual Type Type: Complete Official Full Factory Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed coverage including disassembly, assembly, troubleshooting, and specifications for the entire powertrain. Fuel System: Detailed troubleshooting for fuel delivery issues, including fuel filters, petcock, and carburetor components. Electrical System: Comprehensive coverage of ignition, lighting, charging system, starter, instrumentation, and wiring diagrams for all circuits. Brakes: Detailed procedures for brake system maintenance, caliper service, pad replacement, fluid bleeding, and component inspection. Suspension: Instructions for front fork service (including oil changes and seal replacement) and rear shock absorber maintenance and adjustment. Chassis: Details on the frame construction, fork assembly, rear swingarm, and all chassis-related components, including geometry and alignment. Wheels Tires: Specifications for wheel types (spoked or cast), tire sizes, pressure recommendations, and replacement procedures. Steering: Procedures for servicing steering head bearings, fork adjustments, and handlebar components. Procedures Included Maintenance: Regular scheduled maintenance, fluid changes, filter replacements, and general upkeep procedures. Repair: Step-by-step instructions for diagnosing and repairing all major mechanical and electrical components, including complete disassembly of the machine. Troubleshooting: Guidance on identifying and resolving common operational issues and faults across various systems. Engine Rebuild: Comprehensive procedures for complete engine disassembly, component inspection, honing, piston and ring replacement, valve service, and reassembly. Transmission Overhaul: Detailed steps for removing, disassembling, inspecting, and reassembling the transmission and clutch components. Technical Depth Depth: Extremely high. Covers complete disassembly of the machine, providing detailed instructions for every service and repair procedure, suitable for both DIY enthusiasts and experienced mechanics. Diagnostic Capabilities: Includes diagnostic charts and procedures for identifying and resolving mechanical and electrical faults, providing specific symptoms and potential causes. 📊 Manual Specifications File Format Compatibility: Compatible with All Versions of Windows and Mac operating systems. Accessible via web browser on any computer or mobile device. Software Requirements: Requires Adobe PDF Reader and Winzip (or equivalent decompression software), both freely available online. Print Quality Printability: Yes, all pages are printable, allowing users to print the entire manual or specific sections as needed. Print Usefulness: Allows users to print only the pages required for a specific task, keeping the digital copy clean and protected, and taking only necessary pages to the workshop. Binding Type Binding Type: Digital (PDF format), implying no physical binding. Paper Type Digital Medium: PDF file, which can be printed on any paper type. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Evolution V-twin (likely Twin Cam 88 or a derivative, as FXDWG typically featured larger displacements starting around 2000). Displacement: For 2003 FXDWG, likely 1450cc (88 cubic inches), with potential for 1550cc Big Bore kits being a common aftermarket upgrade covered in some detail within comprehensive manuals. Fuel System Fuel Delivery: Carbureted (Keihin CV 40mm is common for this era and model). Performance Horsepower: Factory stock horsepower for a 2003 Dyna Wide Glide would be in the range of 60-65 HP, though variations exist. Torque: Factory stock torque for a 2003 Dyna Wide Glide would be in the range of 70-75 ft-lbs, though variations exist. Engine Lubrication System Lubrication Type: Dry-sump lubrication system with an oil tank separate from the crankcase. 🔧 Transmission Standard Transmission Type: 5-speed manual, constant mesh. Features Clutch Type: Wet, multi-plate, diaphragm spring. Drive Type: Belt drive (primary) and belt drive (final drive). Gear Ratios: Specific gear ratios would be listed in the manual, typical for a 5-speed Harley-Davidson transmission of that era. 📐 Dimensions Exterior Wheelbase: Approximately 64.2 inches (1631 mm). Ground Clearance: Approximately 4.5 inches (114 mm). Seat Height: Approximately 26.5 inches (673 mm). Weights Dry Weight: Approximately 635 lbs (288 kg). Gvwr: Approximately 1050 lbs (476 kg). 🛡️ Safety Features Ratings Crash Test Ratings: Motorcycles are not typically subjected to standardized crash test ratings in the same way as automobiles. Safety is primarily assessed through design, braking performance, and handling characteristics. Active Features Braking System: Dual-piston front caliper with a...
Harley-Davidson FXDWG Dyna Wide Glide 2003 owners, DIY enthusiasts, and professional mechanics seeking comprehensive repair and maintenance information.
Competitive Analysis
Comparison To Print:
Superior to old paper repair manuals due to lower cost, convenience, and ease of access/printing specific pages.
Key Features
Features:
Complete official factory service, PDF format, printable, step-by-step instructions, hundreds of photos/illustrations, covers all styles, no extra fees, no expiry dates.
Convenience:
Digital format offers significant convenience and cost savings compared to traditional printed manuals.
Hundreds of pages (specific number not provided, but implied comprehensive)
Manual Type
Type:
Complete Official Full Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage including disassembly, assembly, troubleshooting, and specifications for the entire powertrain.
Fuel System:
Detailed troubleshooting for fuel delivery issues, including fuel filters, petcock, and carburetor components.
Electrical System:
Comprehensive coverage of ignition, lighting, charging system, starter, instrumentation, and wiring diagrams for all circuits.
Brakes:
Detailed procedures for brake system maintenance, caliper service, pad replacement, fluid bleeding, and component inspection.
Suspension:
Instructions for front fork service (including oil changes and seal replacement) and rear shock absorber maintenance and adjustment.
Chassis:
Details on the frame construction, fork assembly, rear swingarm, and all chassis-related components, including geometry and alignment.
Wheels Tires:
Specifications for wheel types (spoked or cast), tire sizes, pressure recommendations, and replacement procedures.
Steering:
Procedures for servicing steering head bearings, fork adjustments, and handlebar components.
Procedures Included
Maintenance:
Regular scheduled maintenance, fluid changes, filter replacements, and general upkeep procedures.
Repair:
Step-by-step instructions for diagnosing and repairing all major mechanical and electrical components, including complete disassembly of the machine.
Troubleshooting:
Guidance on identifying and resolving common operational issues and faults across various systems.
Engine Rebuild:
Comprehensive procedures for complete engine disassembly, component inspection, honing, piston and ring replacement, valve service, and reassembly.
Transmission Overhaul:
Detailed steps for removing, disassembling, inspecting, and reassembling the transmission and clutch components.
Technical Depth
Depth:
Extremely high. Covers complete disassembly of the machine, providing detailed instructions for every service and repair procedure, suitable for both DIY enthusiasts and experienced mechanics.
Diagnostic Capabilities:
Includes diagnostic charts and procedures for identifying and resolving mechanical and electrical faults, providing specific symptoms and potential causes.
📊 Manual Specifications
File Format
Compatibility:
Compatible with All Versions of Windows and Mac operating systems. Accessible via web browser on any computer or mobile device.
Software Requirements:
Requires Adobe PDF Reader and Winzip (or equivalent decompression software), both freely available online.
Print Quality
Printability:
Yes, all pages are printable, allowing users to print the entire manual or specific sections as needed.
Print Usefulness:
Allows users to print only the pages required for a specific task, keeping the digital copy clean and protected, and taking only necessary pages to the workshop.
Binding Type
Binding Type:
Digital (PDF format), implying no physical binding.
Paper Type
Digital Medium:
PDF file, which can be printed on any paper type.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-twin (likely Twin Cam 88 or a derivative, as FXDWG typically featured larger displacements starting around 2000).
Displacement:
For 2003 FXDWG, likely 1450cc (88 cubic inches), with potential for 1550cc Big Bore kits being a common aftermarket upgrade covered in some detail within comprehensive manuals.
Fuel System
Fuel Delivery:
Carbureted (Keihin CV 40mm is common for this era and model).
Performance
Horsepower:
Factory stock horsepower for a 2003 Dyna Wide Glide would be in the range of 60-65 HP, though variations exist.
Torque:
Factory stock torque for a 2003 Dyna Wide Glide would be in the range of 70-75 ft-lbs, though variations exist.
Engine Lubrication System
Lubrication Type:
Dry-sump lubrication system with an oil tank separate from the crankcase.
🔧 Transmission
Standard
Transmission Type:
5-speed manual, constant mesh.
Features
Clutch Type:
Wet, multi-plate, diaphragm spring.
Drive Type:
Belt drive (primary) and belt drive (final drive).
Gear Ratios:
Specific gear ratios would be listed in the manual, typical for a 5-speed Harley-Davidson transmission of that era.
📐 Dimensions
Exterior
Wheelbase:
Approximately 64.2 inches (1631 mm).
Ground Clearance:
Approximately 4.5 inches (114 mm).
Seat Height:
Approximately 26.5 inches (673 mm).
Weights
Dry Weight:
Approximately 635 lbs (288 kg).
Gvwr:
Approximately 1050 lbs (476 kg).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically subjected to standardized crash test ratings in the same way as automobiles. Safety is primarily assessed through design, braking performance, and handling characteristics.
Active Features
Braking System:
Dual-piston front caliper with a 292mm disc, single-piston rear caliper with a 292mm disc.
💡 Technology Features
Infotainment
Audio System:
Base models typically did not feature integrated audio systems. Aftermarket audio integration might be covered in electrical sections for common modifications.
Driver Assistance
Safety Features:
ABS was not a standard or widely available option on the 2003 Dyna Wide Glide. Safety features are primarily mechanical and design-based.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,500 to 5,000 miles or annually, depending on usage and oil type. The manual will provide specific recommendations.
Primary Chain Case Oil Change:
Generally recommended at 1,000 miles initially and then every 5,000 to 10,000 miles. Manual will specify.
Fluid Specifications
Engine Oil Type:
Harley-Davidson recommends specific V-twin motorcycle oils. For this era, common viscosities are 20W-50. Specific Harley-Davidson part numbers for oil and filters would be detailed in the manual.
Primary Chain Case Fluid:
Harley-Davidson primary fluid (e.g., Formula+ or equivalent). Manual will specify capacity and type.
Transmission Fluid:
Harley-Davidson transmission lubricant or a suitable aftermarket equivalent. Manual will specify type and capacity.
Brake Fluid Type:
DOT 4 brake fluid.
Fork Oil Type:
Specific fork oil viscosity (e.g., 10W) and type will be detailed. Manual will provide capacities for each fork leg.
Known Issues
Common Problems:
Potential for carburetor tuning issues, primary drive leaks, rear belt drive adjustment needs, and occasional electrical gremlins. The manual would detail diagnosis and solutions.
Carburetor Tuning:
Carburetor (Keihin CV) may require periodic adjustments for altitude or modifications. Manual will guide idle speed, mixture, and jetting adjustments.
Belt Drive Tension:
Proper tension for both primary and final drive belts is crucial. Manual will detail inspection and adjustment procedures.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history in cruiser and touring motorcycles.
Model Evolution
Dynaglide Evolution:
The Dyna platform was introduced in 1991, evolving over the years. The Wide Glide (FXDWG) variant is characterized by its raked-out front end, ape-hanger handlebars, and custom styling, paying homage to the chopper era.
Production
Production Era:
The Dyna Wide Glide was produced from 1993 until the Dyna line was discontinued after 2017, replaced by the Softail platform.
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific awards for the 2003 model year are not readily available in generic product descriptions, but the Dyna platform has historically been recognized for its style and performance within the cruiser segment.