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Harley FXDX Dyna Super Glide Sport 2003 Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDX Dyna Super Glide Sport Year: 2003 Codes Vin Prefix: 1HD1 👋 Introduction Market Position Target Audience: DIY motorcycle enthusiasts, independent repair shops, Harley-Davidson owners Competitive Analysis Advantage Over Print: Cost-effective, convenient digital format, easy to print specific pages, no wear and tear Key Features Content Depth: Hundreds of pages with detailed procedures, photos, and illustrations Scope: Covers all styles of the 2003 FXDX Dyna Super Glide Sport Utility: Empowers users to perform repairs and maintenance, saving on labor costs 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Procedures for Harley-Davidson FXDX Dyna Super Glide Sport (2003) Diagnostic Coverage: Troubleshooting and diagnostic procedures for all major systems Page Count Estimated Pages: Hundreds of pages (exact count not specified but implied to be extensive) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Clutch, Transmission, Drive, Final Drive Chassis: Chassis, Frame, Suspension, Steering, Wheels, Tires Fuel And Cooling: Fuel System, Cooling System Brakes And Electrical: Brakes, Electrical System, Wiring Diagram General And Maintenance: General Information, Maintenance Procedures Included Repair: Step-by-step repair procedures for all covered systems Maintenance: Detailed routine maintenance procedures and schedules Disassembly Reassembly: Complete disassembly and reassembly guidance Troubleshooting: Diagnostic flowcharts and troubleshooting guides Technical Depth Depth: Comprehensive, factory-level detail suitable for both DIY and professional mechanics 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable within PDF (standard for modern PDFs) Print Quality Printability: Yes, all pages are printable Binding Type Binding: N/A (Digital PDF Format) Paper Type Paper Quality: N/A (Digital PDF Format) Compatibility Operating Systems: Windows, macOS, Smartphones, Tablets (via web browser or PDF reader) Software Requirements Required Software: Adobe PDF Reader, WinZip (free) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Evolution (V-Twin) Engine Type Displacement: 1450cc (88 cubic inches) Bore X Stroke: 3.437 in. x 3.812 in. (87.3 mm x 96.8 mm) Compression Ratio: 8.8:1 (Typical for this era, check manual for exact spec) Performance Horsepower Estimate: ~65 HP @ 5000 RPM (Estimate, manual will provide exact) Torque Estimate: ~70 ft-lbs @ 3000 RPM (Estimate, manual will provide exact) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) or Carburetor (check specific model, 2003 often had ESPFI) Fuel Type: Unleaded gasoline, 87-octane minimum Engine Lubrication System Oil Type: Harley-Davidson Genuine V-Twin Motor Oil (or equivalent API SG/SH/SJ rated, SAE 20W50) - Manual will specify exact Oil Capacity: Approx. 3.0 US quarts (2.8 Liters) with filter change - Manual will provide exact Oil Filter Part Number: Harley-Davidson part numbers commonly include 63796-77A or 63731-99 - Manual will provide exact recommended part number 🔧 Transmission Standard Transmission Type: 5-speed constant mesh, helical gears Features Clutch Type: Wet, multi-plate Fluid Specification Transmission Oil: Harley-Davidson Formula Plus (or equivalent SAE 80W-90 GL-5 gear oil) - Manual will provide exact specification Fluid Capacity Transmission Oil Capacity: Approx. 2.8 US quarts (2.6 Liters) - Manual will provide exact 📐 Dimensions Exterior Length: Approx. 93.3 inches (2370 mm) Weights Dry Weight: Approx. 635 lbs (288 kg) Gross Vehicle Weight Rating Gvwr: Approx. 1050 lbs (476 kg) 🛡️ Safety Features Ratings Crash Test Information: N/A for motorcycles in typical automotive crash test ratings Active Features Brakes: Dual 292 mm (11.5 in) discs, 4-piston calipers (front), Single 292 mm (11.5 in) disc, 2-piston caliper (rear) Passive Features Lighting: Halogen headlight, LED taillight/brake light 💡 Technology Features Infotainment Audio System: Typically no factory-installed audio system on the FXDX; aftermarket integration is common. Manual covers electrical system for such modifications. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature for this model year; confirm if equipped. Manual will detail ABS system components and service if present. Connectivity Diagnostics Ports: The manual would detail diagnostic procedures, likely involving on-bike fault code retrieval or connection to specific Harley-Davidson diagnostic tools (like the Harley-Davidson Digital Technician - DDT). 🔧 Maintenance Service Intervals Initial Service: First service typically at 1,000 miles (1,600 km) Routine Maintenance: Subsequent services typically every 5,000 miles (8,000 km) or annually, whichever comes first. Specific intervals for fluid changes, filter replacements, and inspections will be detailed in the manual. Fluid Specifications Fork Oil: Refer to manual for specific type and quantity (typically 10W or 20W suspension fluid) Brake Fluid: DOT 4 brake fluid (front and rear systems) - Manual will confirm exact type and bleeding procedures Known Issues Common Wear Items: Clutch wear, wheel bearings, brake pad replacement, spark plugs, drive belt inspection/tensioning, fork seal leaks (common on higher mileage units). Specific troubleshooting for these is covered in the manual. Electrical System Considerations: Wiring harness integrity and connector corrosion can be points of attention on older Harleys; the manual's wiring diagrams are crucial for diagnostics. 📚 Vehicle History Brand Heritage Manufacturer History: Harley-Davidson Motor Company, established...
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Harley FXDX Dyna Super Glide Sport 2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDX Dyna Super Glide Sport
Year:
2003
Codes
Vin Prefix:
1HD1
👋 Introduction
Market Position
Target Audience:
DIY motorcycle enthusiasts, independent repair shops, Harley-Davidson owners
Competitive Analysis
Advantage Over Print:
Cost-effective, convenient digital format, easy to print specific pages, no wear and tear
Key Features
Content Depth:
Hundreds of pages with detailed procedures, photos, and illustrations
Scope:
Covers all styles of the 2003 FXDX Dyna Super Glide Sport
Utility:
Empowers users to perform repairs and maintenance, saving on labor costs
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair Procedures for Harley-Davidson FXDX Dyna Super Glide Sport (2003)
Diagnostic Coverage:
Troubleshooting and diagnostic procedures for all major systems
Page Count
Estimated Pages:
Hundreds of pages (exact count not specified but implied to be extensive)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Clutch, Transmission, Drive, Final Drive
Chassis:
Chassis, Frame, Suspension, Steering, Wheels, Tires
Fuel And Cooling:
Fuel System, Cooling System
Brakes And Electrical:
Brakes, Electrical System, Wiring Diagram
General And Maintenance:
General Information, Maintenance
Procedures Included
Repair:
Step-by-step repair procedures for all covered systems
Maintenance:
Detailed routine maintenance procedures and schedules
Disassembly Reassembly:
Complete disassembly and reassembly guidance
Troubleshooting:
Diagnostic flowcharts and troubleshooting guides
Technical Depth
Depth:
Comprehensive, factory-level detail suitable for both DIY and professional mechanics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable within PDF (standard for modern PDFs)
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Binding:
N/A (Digital PDF Format)
Paper Type
Paper Quality:
N/A (Digital PDF Format)
Compatibility
Operating Systems:
Windows, macOS, Smartphones, Tablets (via web browser or PDF reader)
Software Requirements
Required Software:
Adobe PDF Reader, WinZip (free)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution (V-Twin)
Engine Type
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.437 in. x 3.812 in. (87.3 mm x 96.8 mm)
Compression Ratio:
8.8:1 (Typical for this era, check manual for exact spec)
Performance
Horsepower Estimate:
~65 HP @ 5000 RPM (Estimate, manual will provide exact)
Torque Estimate:
~70 ft-lbs @ 3000 RPM (Estimate, manual will provide exact)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) or Carburetor (check specific model, 2003 often had ESPFI)
Fuel Type:
Unleaded gasoline, 87-octane minimum
Engine Lubrication System
Oil Type:
Harley-Davidson Genuine V-Twin Motor Oil (or equivalent API SG/SH/SJ rated, SAE 20W50) - Manual will specify exact
Oil Capacity:
Approx. 3.0 US quarts (2.8 Liters) with filter change - Manual will provide exact
Oil Filter Part Number:
Harley-Davidson part numbers commonly include 63796-77A or 63731-99 - Manual will provide exact recommended part number
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, helical gears
Features
Clutch Type:
Wet, multi-plate
Fluid Specification
Transmission Oil:
Harley-Davidson Formula Plus (or equivalent SAE 80W-90 GL-5 gear oil) - Manual will provide exact specification
Fluid Capacity
Transmission Oil Capacity:
Approx. 2.8 US quarts (2.6 Liters) - Manual will provide exact
📐 Dimensions
Exterior
Length:
Approx. 93.3 inches (2370 mm)
Weights
Dry Weight:
Approx. 635 lbs (288 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1050 lbs (476 kg)
🛡️ Safety Features
Ratings
Crash Test Information:
N/A for motorcycles in typical automotive crash test ratings
Active Features
Brakes:
Dual 292 mm (11.5 in) discs, 4-piston calipers (front), Single 292 mm (11.5 in) disc, 2-piston caliper (rear)
Passive Features
Lighting:
Halogen headlight, LED taillight/brake light
💡 Technology Features
Infotainment
Audio System:
Typically no factory-installed audio system on the FXDX; aftermarket integration is common. Manual covers electrical system for such modifications.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature for this model year; confirm if equipped. Manual will detail ABS system components and service if present.
Connectivity
Diagnostics Ports:
The manual would detail diagnostic procedures, likely involving on-bike fault code retrieval or connection to specific Harley-Davidson diagnostic tools (like the Harley-Davidson Digital Technician - DDT).
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1,600 km)
Routine Maintenance:
Subsequent services typically every 5,000 miles (8,000 km) or annually, whichever comes first. Specific intervals for fluid changes, filter replacements, and inspections will be detailed in the manual.
Fluid Specifications
Fork Oil:
Refer to manual for specific type and quantity (typically 10W or 20W suspension fluid)
Brake Fluid:
DOT 4 brake fluid (front and rear systems) - Manual will confirm exact type and bleeding procedures
Known Issues
Common Wear Items:
Clutch wear, wheel bearings, brake pad replacement, spark plugs, drive belt inspection/tensioning, fork seal leaks (common on higher mileage units). Specific troubleshooting for these is covered in the manual.
Electrical System Considerations:
Wiring harness integrity and connector corrosion can be points of attention on older Harleys; the manual's wiring diagrams are crucial for diagnostics.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Harley-Davidson Motor Company, established 1903, renowned for its V-twin motorcycles and iconic American motorcycle culture.
Model Evolution
Dyna Series Evolution:
The Dyna platform, introduced in 1991, evolved through various models, with the FXDX representing a sportier, performance-oriented variant of the line, featuring improved suspension and braking compared to standard Dyna models.
Production
Model Production Years:
The FXDX Dyna Super Glide Sport was produced from 2000 to 2005. The 2003 model represents a key year within this generation.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Dyna series, and specifically performance-oriented models like the FXDX, were often praised by critics and enthusiasts for their handling and performance characteristics within the cruiser segment.
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