KIA SPECTRA (SD) 2003 G1.8 DOHC Engine Service Repair Manual
Ordinarie pris
$133.00
Försäljningspris
$133.00
Ordinarie pris
Enhetspris
/ per
Rea
Slutsåld
🏷️ Basic Information Identification Make: Kia Model: Spectra Model Code: SD (Second Generation) Year: 2003 Engine: G1.8 DOHC Codes Engine Code: G4GC 👋 Introduction Market Position Segment: Compact Sedan/Hatchback Competitors 2003: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Hyundai Elantra Competitive Analysis Strengths: Affordability, decent reliability, practical interior, respectable fuel economy Weaknesses: Understated styling, less refined driving dynamics compared to top rivals, perceived interior material quality Key Features Engine Type: Inline 4-cylinder, DOHC, 16-valve Power Delivery: Emphasis on fuel efficiency and adequate urban performance Target Audience: Budget-conscious consumers, first-time car buyers, small families 📋 Manual Details Coverage Areas Primary Coverage: Engine Service and Repair Secondary Coverage: Engine Mechanical, Engine Electrical, Fuel System, Cooling System, Lubrication System, Ignition System, Emission Control System Page Count Estimated Pages: 300-500 Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF likely) 📖 Manual Coverage Systems Covered Engine Mechanical: Cylinder head, block, pistons, connecting rods, crankshaft, camshafts, timing belt/chain, valves, seals Engine Electrical: Ignition system, starting system, charging system, ECU (Engine Control Unit), sensors (MAP, MAF, O2, Crankshaft Position, Camshaft Position) Fuel System: Fuel pump, fuel injectors, fuel filter, fuel rail, EVAP system Cooling System: Radiator, thermostat, water pump, coolant hoses, fan, coolant specifications Lubrication System: Oil pump, oil filter, oil pan, oil specifications, oil change procedures Emission Control: Catalytic converter, EGR (Exhaust Gas Recirculation) system, PCV (Positive Crankcase Ventilation) system, emission control sensors Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, spark plug replacement, timing belt replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation and resolution Repair: Engine component removal and installation, cylinder head overhauls, piston and ring replacement, crankshaft and bearing service, camshaft and valve train service Rebuild: Complete engine disassembly, inspection, measurement, and reassembly procedures Specifications: Torque specifications for all fasteners, component measurements, clearances, and tolerances Technical Depth Depth: Comprehensive (from basic maintenance to full engine rebuild) 📊 Manual Specifications File Format Format: PDF (typically, for digital manuals) Searchability: Searchable text (if OCR processed) Print Quality Quality: High-resolution, clear diagrams and text Binding Type Type: N/A (for digital) Paper Type Type: N/A (for digital) ⚙️ Engine Specifications Primary Engine Engine Code: G4GC Configuration: Inline 4-cylinder Displacement: 1.8 Liters (1799 cc) Valvetrain: DOHC (Dual Overhead Camshaft), 16 valves Bore X Stroke: 82.0 mm x 83.0 mm Compression Ratio: 9.9:1 Performance Horsepower Net Hp: 125 hp @ 6000 rpm (approx.) Torque Net Lb-Ft: 117 lb-ft @ 3000 rpm (approx.) Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Octane Rating: 87 Octane (Recommended) Emission Control Emission Standards: Meets EPA/CARB standards for the model year 🔧 Transmission Standard Type: 5-Speed Manual Optional Type: 4-Speed Automatic Features Automatic Mode: Electronically controlled with overdrive Fluid Type Manual: API GL-4, SAE 75W-85 Gear Oil Automatic: Kia Genuine ATF SP-III or equivalent 📐 Dimensions Exterior Length: 4515 mm (177.8 in) Width: 1720 mm (67.7 in) Height: 1430 mm (56.3 in) Wheelbase: 2600 mm (102.4 in) Front Track: 1475 mm (58.1 in) Rear Track: 1470 mm (57.9 in) Weights Curb Weight Manual: 1260 kg (2778 lbs) Curb Weight Automatic: 1280 kg (2822 lbs) Gross Vehicle Weight Rating Gvwr: 1730 kg (3814 lbs) Towing Capacity: Not Recommended/Not Specified Fuel Tank Capacity: 50 Liters (13.2 Gallons) 🛡️ Safety Features Ratings NHTSA Frontal Driver: Four Stars (2003 Model Year) NHTSA Frontal Passenger: Four Stars (2003 Model Year) IIHS Frontal Offset: Acceptable (for earlier models, check specific year data) Active Features Brakes Front: Ventilated Discs Brakes Rear: Drums (Standard), Discs (Optional on higher trims) ABS: Available on higher trim levels Passive Features Airbags Front: Driver and Passenger Airbags Seatbelts: 3-point front and rear seatbelts, pre-tensioners Child Anchors: LATCH (Lower Anchors and Tethers for CHildren) system 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional cassette player, and 4 or 6 speakers depending on trim. Climate Control: Manual air conditioning, optional automatic climate control on higher trims. Driver Assistance Cruise Control: Available on most models. Keyless Entry: Available on higher trim levels. Connectivity Auxiliary Input: Not standard, aftermarket solutions may exist. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first Air Filter Replacement: Every 15,000 miles or 12 months Cabin Air Filter Replacement: Every 15,000 miles or 12 months (if equipped) Spark Plug Replacement: Every 60,000 miles (NGK Platinum recommended) Timing Belt Replacement: Every 60,000 - 90,000 miles or 5-7 years, whichever comes first (Crucial for interference engine) Fluid Specifications Engine Oil Type: API SM/SN, SAE 5W-20 or 5W-30 (Check Owner's Manual for specific recommendation) Engine Oil Capacity: 4.0 Liters (4.2 US Quarts) with filter change Coolant Type: Ethylene Glycol Based Antifreeze/Coolant (Pre-mixed 50/50) Coolant Capacity: 6.8 Liters (7.2 US Quarts) Known Issues Engine Timing Belt: Risk of snapping if not replaced at intervals, leading to catastrophic engine damage (interference engine)....
Engine component removal and installation, cylinder head overhauls, piston and ring replacement, crankshaft and bearing service, camshaft and valve train service
Rebuild:
Complete engine disassembly, inspection, measurement, and reassembly procedures
Specifications:
Torque specifications for all fasteners, component measurements, clearances, and tolerances
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuild)
📊 Manual Specifications
File Format
Format:
PDF (typically, for digital manuals)
Searchability:
Searchable text (if OCR processed)
Print Quality
Quality:
High-resolution, clear diagrams and text
Binding Type
Type:
N/A (for digital)
Paper Type
Type:
N/A (for digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G4GC
Configuration:
Inline 4-cylinder
Displacement:
1.8 Liters (1799 cc)
Valvetrain:
DOHC (Dual Overhead Camshaft), 16 valves
Bore X Stroke:
82.0 mm x 83.0 mm
Compression Ratio:
9.9:1
Performance
Horsepower Net Hp:
125 hp @ 6000 rpm (approx.)
Torque Net Lb-Ft:
117 lb-ft @ 3000 rpm (approx.)
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
87 Octane (Recommended)
Emission Control
Emission Standards:
Meets EPA/CARB standards for the model year
🔧 Transmission
Standard
Type:
5-Speed Manual
Optional
Type:
4-Speed Automatic
Features
Automatic Mode:
Electronically controlled with overdrive
Fluid Type
Manual:
API GL-4, SAE 75W-85 Gear Oil
Automatic:
Kia Genuine ATF SP-III or equivalent
📐 Dimensions
Exterior
Length:
4515 mm (177.8 in)
Width:
1720 mm (67.7 in)
Height:
1430 mm (56.3 in)
Wheelbase:
2600 mm (102.4 in)
Front Track:
1475 mm (58.1 in)
Rear Track:
1470 mm (57.9 in)
Weights
Curb Weight Manual:
1260 kg (2778 lbs)
Curb Weight Automatic:
1280 kg (2822 lbs)
Gross Vehicle Weight Rating Gvwr:
1730 kg (3814 lbs)
Towing Capacity:
Not Recommended/Not Specified
Fuel Tank Capacity:
50 Liters (13.2 Gallons)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Four Stars (2003 Model Year)
NHTSA Frontal Passenger:
Four Stars (2003 Model Year)
IIHS Frontal Offset:
Acceptable (for earlier models, check specific year data)
Active Features
Brakes Front:
Ventilated Discs
Brakes Rear:
Drums (Standard), Discs (Optional on higher trims)
ABS:
Available on higher trim levels
Passive Features
Airbags Front:
Driver and Passenger Airbags
Seatbelts:
3-point front and rear seatbelts, pre-tensioners
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional cassette player, and 4 or 6 speakers depending on trim.
Climate Control:
Manual air conditioning, optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Available on most models.
Keyless Entry:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Not standard, aftermarket solutions may exist.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first
Air Filter Replacement:
Every 15,000 miles or 12 months
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months (if equipped)
Spark Plug Replacement:
Every 60,000 miles (NGK Platinum recommended)
Timing Belt Replacement:
Every 60,000 - 90,000 miles or 5-7 years, whichever comes first (Crucial for interference engine)
Fluid Specifications
Engine Oil Type:
API SM/SN, SAE 5W-20 or 5W-30 (Check Owner's Manual for specific recommendation)
Engine Oil Capacity:
4.0 Liters (4.2 US Quarts) with filter change
Coolant Type:
Ethylene Glycol Based Antifreeze/Coolant (Pre-mixed 50/50)
Coolant Capacity:
6.8 Liters (7.2 US Quarts)
Known Issues
Engine Timing Belt:
Risk of snapping if not replaced at intervals, leading to catastrophic engine damage (interference engine).
Engine Mounts:
Can wear out, leading to increased vibration and noise
Catalytic Converter:
Can become clogged or fail over time, affecting performance and emissions
Oxygen Sensors:
Can degrade, causing check engine light and poor fuel economy
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation
Origin:
South Korea
Model Evolution
Generation:
Second Generation (SD)
Previous Generation:
Kia Sephia (which the Spectra replaced)
Platform:
Shared platform with Hyundai Elantra (XD)
Production
Production Years Sd Generation:
2000-2004
Manufacturing Locations:
South Korea (Hwaseong plant)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved 4-star NHTSA ratings for frontal impacts.
Ratings
Consumer Reports:
Mixed to average reliability ratings in its class for its production years.