2003 Mercedes-Benz SLK320 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK320 Year: 2003 Chassis Code: R170 Generation Generation: Second Generation (R170 Facelift) 👋 Introduction Market Position Market Position: The 2003 Mercedes-Benz SLK320 occupied the premium compact roadster segment, directly competing with vehicles like the BMW Z3/Z4, Audi TT Roadster, and Porsche Boxster. It offered a blend of luxury, performance, and the innovative Vario-Roof retractable hardtop. Competitive Analysis Competitive Analysis: The SLK320 differentiated itself with its sophisticated Vario-Roof, offering coupe-like security and quietness when closed, and open-air freedom when open. Its V6 engine provided a balance of power and refinement, appealing to buyers seeking a comfortable yet engaging convertible experience. Key Features Key Features: Vario-Roof retractable hardtop, 3.2L V6 engine, RWD, luxurious interior appointments, advanced safety features for its era. 📋 Manual Details Coverage Areas Coverage Areas: Engine, Drivetrain, Suspension, Steering, Brakes, Electrical Systems, HVAC, Bodywork, Chassis, Diagnostics, Maintenance Page Count Page Count: Estimated 2500+ pages (typical for comprehensive service software) Manual Type Manual Type: Official Factory Service and Repair Manual Software Language Language: English Format Format: Software (likely CD-ROM or downloadable digital format with search functionality) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly and reassembly of the M112 engine, including cylinder heads, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system. Engine Management: Detailed diagnostics and repair procedures for the ME 2.8 engine control unit (ECU), fuel injection system (Sequential Multi-Point Injection - SMPI), ignition system, emissions control systems (OBD-II compliant). Transmission: Service and repair of the 5G-TRONIC (722.6) automatic transmission, including torque converter, valve body, clutch packs, solenoids, transmission control module (TCM), fluid and filter replacement. Suspension: Front and rear suspension components, including MacPherson struts, multi-link rear suspension, shock absorbers, springs, bushings, ball joints, control arms, alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, power steering fluid specifications and replacement. Brakes: Front and rear brake systems (discs), brake calipers, brake pads, brake rotors, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake fluid specifications and bleeding procedures. Electrical Systems: Comprehensive wiring diagrams, fuse box locations and descriptions, battery, alternator, starter motor, lighting systems (headlights, taillights, interior), power windows, power locks, power seats, central locking, alarm system. Comfort Systems: HVAC (Heating, Ventilation, and Air Conditioning) system, climate control, blower motor, evaporator, condenser, refrigerant R134a, cabin air filter replacement. Body And Chassis: Body panel removal and installation, doors, hood, trunk lid, bumpers, convertible top (Vario-Roof) system operation and service, chassis lubrication, rust prevention. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, brake fluid flush, coolant flush, transmission fluid and filter service. Diagnostics: Troubleshooting guides for common problems, diagnostic trouble codes (DTCs) lookup and interpretation, procedures for using diagnostic tools (e.g., STAR DIAGNOSIS). Repair: Step-by-step instructions for component replacement and repair across all major vehicle systems. Rebuilds: Detailed procedures for engine and transmission rebuilds, including torque specifications, clearances, and assembly sequences. Electrical Troubleshooting: Systematic approach to diagnosing and repairing electrical faults, including wiring harness repair, component testing, and relay/fuse identification. Technical Depth Technical Depth: Comprehensive, covering basic owner maintenance to advanced engine and transmission rebuilds, including electronic diagnostics and component-level repair. 📊 Manual Specifications File Format File Format: Proprietary software format, potentially with PDF export capability for printouts. Print Quality Print Quality: N/A (Software-based, print quality dependent on user's printer) Binding Type Binding Type: N/A (Software) Paper Type Paper Type: N/A (Software) ⚙️ Engine Specifications Primary Engine Engine Code: M112 E32 Engine Type: SOHC V6 (90-degree bank angle) Displacement: 3199 cc (3.2 liters) Performance Horsepower: 215 hp @ 5750 rpm Torque: 229 lb-ft @ 3000-4600 rpm Fuel System Fuel Delivery: Sequential Multi-Point Fuel Injection (SMPI) Fuel Type: Premium Unleaded Gasoline (91+ octane) Cooling System Coolant Type: Mercedes-Benz approved coolant (e.g., G48 or equivalent, typically a silicate-free blue coolant) Lubrication System Oil Type: SAE 0W-40 or 0W-30 Synthetic Engine Oil (MB-Approval 229.5 or 229.51) Oil Capacity: Approx. 8.0 liters (8.5 US quarts) with filter change 🔧 Transmission Standard Transmission Type: 5-speed Automatic (722.6 "5G-TRONIC") Optional Optional Transmission: Not applicable for SLK320 Features Transmission Features: Driver-adaptive shifting, Comfort (C) and Sport (S) modes, manual shifting capability via shifter. Fluid Specifications Transmission Fluid Type: ATF (Automatic Transmission Fluid) Specification 236.10 or 236.12 (e.g., MB 236.14 is backward compatible for some applications, verify with manual) Fluid Capacity Transmission Fluid Capacity: Approx. 7.5 - 8.0 liters (16.4 - 17.6 US quarts) for complete refill. 📐 Dimensions Exterior Length: 4056 mm (159.7 in) Width: 1741 mm (68.5 in) Height: 1293 mm (50.9 in) Wheelbase: 2400 mm (94.5 in) Cargo Trunk Volume Top Up: Approx. 145 liters (5.1 cu ft) Trunk Volume Top Down: Approx. 85 liters (3.0 cu ft) Weights Curb Weight: Approx. 1460 kg (3219 lbs) Gross Vehicle Weight Rating: Approx. 1800 kg (3968 lbs) Wheels And Tires Standard Wheel Size: 16 x 7.5J or...
The 2003 Mercedes-Benz SLK320 occupied the premium compact roadster segment, directly competing with vehicles like the BMW Z3/Z4, Audi TT Roadster, and Porsche Boxster. It offered a blend of luxury, performance, and the innovative Vario-Roof retractable hardtop.
Competitive Analysis
Competitive Analysis:
The SLK320 differentiated itself with its sophisticated Vario-Roof, offering coupe-like security and quietness when closed, and open-air freedom when open. Its V6 engine provided a balance of power and refinement, appealing to buyers seeking a comfortable yet engaging convertible experience.
Key Features
Key Features:
Vario-Roof retractable hardtop, 3.2L V6 engine, RWD, luxurious interior appointments, advanced safety features for its era.
Estimated 2500+ pages (typical for comprehensive service software)
Manual Type
Manual Type:
Official Factory Service and Repair Manual Software
Language
Language:
English
Format
Format:
Software (likely CD-ROM or downloadable digital format with search functionality)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly and reassembly of the M112 engine, including cylinder heads, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system.
Engine Management:
Detailed diagnostics and repair procedures for the ME 2.8 engine control unit (ECU), fuel injection system (Sequential Multi-Point Injection - SMPI), ignition system, emissions control systems (OBD-II compliant).
Transmission:
Service and repair of the 5G-TRONIC (722.6) automatic transmission, including torque converter, valve body, clutch packs, solenoids, transmission control module (TCM), fluid and filter replacement.
Suspension:
Front and rear suspension components, including MacPherson struts, multi-link rear suspension, shock absorbers, springs, bushings, ball joints, control arms, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, power steering fluid specifications and replacement.
Brakes:
Front and rear brake systems (discs), brake calipers, brake pads, brake rotors, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake fluid specifications and bleeding procedures.
Electrical Systems:
Comprehensive wiring diagrams, fuse box locations and descriptions, battery, alternator, starter motor, lighting systems (headlights, taillights, interior), power windows, power locks, power seats, central locking, alarm system.
Comfort Systems:
HVAC (Heating, Ventilation, and Air Conditioning) system, climate control, blower motor, evaporator, condenser, refrigerant R134a, cabin air filter replacement.
Body And Chassis:
Body panel removal and installation, doors, hood, trunk lid, bumpers, convertible top (Vario-Roof) system operation and service, chassis lubrication, rust prevention.
Troubleshooting guides for common problems, diagnostic trouble codes (DTCs) lookup and interpretation, procedures for using diagnostic tools (e.g., STAR DIAGNOSIS).
Repair:
Step-by-step instructions for component replacement and repair across all major vehicle systems.
Rebuilds:
Detailed procedures for engine and transmission rebuilds, including torque specifications, clearances, and assembly sequences.
Electrical Troubleshooting:
Systematic approach to diagnosing and repairing electrical faults, including wiring harness repair, component testing, and relay/fuse identification.
Technical Depth
Technical Depth:
Comprehensive, covering basic owner maintenance to advanced engine and transmission rebuilds, including electronic diagnostics and component-level repair.
📊 Manual Specifications
File Format
File Format:
Proprietary software format, potentially with PDF export capability for printouts.
Print Quality
Print Quality:
N/A (Software-based, print quality dependent on user's printer)
Binding Type
Binding Type:
N/A (Software)
Paper Type
Paper Type:
N/A (Software)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M112 E32
Engine Type:
SOHC V6 (90-degree bank angle)
Displacement:
3199 cc (3.2 liters)
Performance
Horsepower:
215 hp @ 5750 rpm
Torque:
229 lb-ft @ 3000-4600 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (SMPI)
Fuel Type:
Premium Unleaded Gasoline (91+ octane)
Cooling System
Coolant Type:
Mercedes-Benz approved coolant (e.g., G48 or equivalent, typically a silicate-free blue coolant)
Lubrication System
Oil Type:
SAE 0W-40 or 0W-30 Synthetic Engine Oil (MB-Approval 229.5 or 229.51)
Oil Capacity:
Approx. 8.0 liters (8.5 US quarts) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic (722.6 "5G-TRONIC")
Optional
Optional Transmission:
Not applicable for SLK320
Features
Transmission Features:
Driver-adaptive shifting, Comfort (C) and Sport (S) modes, manual shifting capability via shifter.
Fluid Specifications
Transmission Fluid Type:
ATF (Automatic Transmission Fluid) Specification 236.10 or 236.12 (e.g., MB 236.14 is backward compatible for some applications, verify with manual)
Fluid Capacity
Transmission Fluid Capacity:
Approx. 7.5 - 8.0 liters (16.4 - 17.6 US quarts) for complete refill.
Varies by wheel size (e.g., ET37 front, ET30 rear for 17" wheels)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
4 Stars (Driver), 5 Stars (Passenger) - Based on typical ratings for vehicles of this era. Specific NHTSA testing data for the 2003 SLK320 should be verified.
IIHS Side Impact Rating:
Good (Likely Good based on structural integrity and standard side airbags, specific IIHS data should be verified.)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS).
Passive Features
Passive Safety Features:
Driver and passenger front airbags, side airbags integrated into seats, roll-over protection system (pop-up hoops), front and rear crumple zones, three-point inertia-reel seatbelts with pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Original COMAND (Cockpit Management and Navigation) system, optional CD changer, premium audio system (e.g., Bose).
Limited by modern standards; primarily featured an optional CD changer and a basic radio system. Bluetooth connectivity was not standard.
Lighting
Lighting Features:
Halogen projector headlights, integrated fog lamps, Xenon headlamps (optional), LED taillights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles or 12 months, whichever comes first (using synthetic oil).
Major Service Interval:
Approx. 30,000 miles (includes spark plugs, potentially brake fluid flush, air filter).
Transmission Service Interval:
Recommended every 40,000 - 60,000 miles for fluid and filter change.
Fluid Specifications
Coolant Capacity:
Approx. 8.5 liters (8.9 US quarts)
Brake Fluid Type:
DOT 4 PLUS (MB-Approval 331.0)
Power Steering Fluid Type:
MB 345.0 (Hydraulic fluid, typically Dexron III compatible but MB spec is preferred)
Known Issues
Known Issues Common:
Vario-Roof hydraulic leaks, actuator failures, window regulator issues, mass air flow (MAF) sensor failures, ignition coil failures (M112 engine), CAN bus communication errors, blower motor resistor failure.
Known Issues Preventative:
Regular lubrication of Vario-Roof seals and mechanisms, consistent replacement of air filters, periodic inspection of cooling system hoses.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mercedes-Benz, founded in 1926, has a long-standing reputation for engineering excellence, luxury, safety, and innovation in the automotive industry, dating back to the invention of the automobile itself.
Model Evolution
Model Evolution:
The SLK-Class was introduced in 1996 as the R170. The SLK320, introduced in 2000, featured the new M112 V6 engine, replacing the previous supercharged 2.3L inline-4 (SLK230 Kompressor). The 2003 model year represented the final iteration of the R170 generation before its successor, the R171, was introduced.
While specific awards for the 2003 SLK320 might be scarce, the SLK-Class as a model line has been recognized for its innovative Vario-Roof technology and its contribution to the premium roadster segment. Its design often garnered praise for elegance and sportiness.
Ratings
Ratings:
Generally received positive reviews for ride comfort, interior quality, and Vario-Roof functionality, though often out-performed by sportier competitors in pure driving dynamics.
Certifications
Certifications:
Certified by Mercedes-Benz for adherence to stringent quality and safety standards. Meets all relevant European and US automotive safety regulations for its model year.