The 2004 TE 570 and SMR 570 represent a powerful and versatile addition to the high-performance motorcycle segment, blending potent off-road capabilities with street-ready agility. These models are distinguished by their robust 570cc 4-stroke, single-cylinder engines, offering an estimated 50-55 horsepower, and are designed for enthusiasts seeking a capable machine for both challenging trails and spirited road riding. Building on a rich heritage in off-road motorcycling, these motorcycles feature a robust chassis and offer distinct setups: the TE variant with off-road focused suspension and the SMR variant with a street-oriented configuration, both characterized by distinctive Italian styling and a focus on rider control and performance. This comprehensive workshop service repair manual provides essential information for the maintenance, diagnosis, and repair of your 2004 TE 570 / SMR 570. Covering an extensive range of systems including the engine, fuel, ignition, cooling, transmission, clutch, drivetrain, suspension, brakes, wheels, tires, steering, and electrical systems, this manual offers detailed procedures for routine maintenance, troubleshooting, and component overhaul. With OEM-level detail, it is an invaluable resource for owners and technicians alike, facilitating everything from basic service tasks like oil changes and filter replacements to in-depth engine disassembly and electrical system diagnostics, ensuring the longevity and optimal performance of your motorcycle. 🏷️ Basic Information Identification Make: Husqvarna Model: TE 570 / SMR 570 Year: 2004 Codes Product Name Code: 2004 Husqvarna TE 570 SMR 570 Workshop Service Repair Manual Download 04 PDF 👋 Introduction Market Position Segment: High-performance dual-sport/supermoto motorcycle. Competitive Analysis Competitors: Competed against other European and Japanese off-road focused motorcycles adapted for street use, such as certain KTM models, Aprilia SXV series, and some Yamaha WR models in their respective categories. Key Features Distinguishing Features: Powerful 570cc engine, robust chassis, capable off-road suspension (TE variant) or street-oriented setup (SMR variant), and distinctive Italian styling. Target Audience Intended User: Enthusiasts seeking a potent and versatile motorcycle for both off-road trails and spirited street riding. 📋 Manual Details Coverage Areas Systems Covered: Engine, fuel system, ignition system, cooling system, exhaust system, transmission, clutch, drivetrain, suspension (front and rear), brakes (front and rear), wheels, tires, steering, electrical system, lighting, chassis, bodywork, maintenance, troubleshooting, diagnostics, specifications, wiring diagrams. Page Count Estimated Page Count: 300-500 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanics: Complete disassembly, inspection, repair, and reassembly of the 570cc engine. Includes valve adjustments, piston and cylinder inspection, crankshaft and connecting rod checks, camshaft timing, and more. Fuel System And Carburetion: Detailed procedures for carburetor cleaning, adjustment, and rebuilding. Includes fuel pump operation, fuel filter replacement, and fuel line routing. Ignition System: Diagnosis and repair of the ignition system, including spark plug specifications, coil testing, and CDI unit troubleshooting. Cooling System: Radiator maintenance, coolant replacement, water pump inspection, and thermostat testing. Transmission And Clutch: Complete service procedures for the gearbox, including gear inspection, shift drum and fork alignment, and clutch assembly disassembly, inspection, and reassembly. Includes clutch cable adjustment. Drivetrain: Chain and sprocket inspection and replacement, rear hub maintenance, and bearing checks. Suspension Front: Fork seal replacement, oil level and type specifications, internal component inspection, and adjustment procedures. Suspension Rear: Shock absorber service, linkage lubrication and inspection, bearing maintenance, and spring preload adjustments. Brakes: Brake pad replacement, caliper service, master cylinder overhaul, brake fluid flush and bleed procedures, and rotor inspection. Wheels And Tires: Tire pressure recommendations, wheel bearing inspection and replacement, and spoke tensioning. Steering: Steering head bearing inspection, adjustment, and replacement. Handlebar and control lever adjustments. Electrical System: Battery maintenance, lighting system checks, starter motor operation, wiring harness inspection, and fuse troubleshooting. Chassis And Bodywork: Frame inspection, plastic component removal and installation, seat and tank mounting, and exhaust system installation. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication, spark plug checks, air filter cleaning/replacement, and general inspections. Troubleshooting Guides: Diagnostic procedures for common starting issues, running problems, electrical faults, and performance issues. Repair Procedures: Step-by-step instructions for most mechanical and electrical repairs, from minor adjustments to major component overhauls. Component Disassembly Reassembly: Detailed, illustrated guidance on taking apart and putting back together all major and minor vehicle components. Wiring Diagrams: Comprehensive electrical schematic diagrams for easy fault finding and repair of the electrical system. Technical Depth Depth: Comprehensive OEM-level detail suitable for professional mechanics and experienced DIY enthusiasts. Covers basic maintenance to full engine and component rebuilding. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Resolution: High resolution for clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder, liquid-cooled Displacement: 570 cc Bore X Stroke: 95 mm x 80 mm (approximate) Compression Ratio: 11.5:1 (approximate) Performance Horsepower: Approx. 50-55 hp (estimate, power output can...