Mazda 6 Service Repair Manual 2004-2006
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🏷️ Basic Information Identification Make: Mazda Model: 6 Model Years Covered: 2004, 2005, 2006 Codes Chassis Codes: GG, GY, GW Engine Codes Primary: LF-VE (2.0L), L3-VE (2.3L) Engine Codes Optional: MZR DISI TURBO (2.3L Turbo - Mazdaspeed6) 👋 Introduction Market Position Segment: Mid-size sedan/wagon, known for sporty handling and stylish design Usp: Mazda's 'Zoom-Zoom' philosophy emphasizing driving dynamics, attractive styling, and reliable performance. Competitive Analysis Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion, Chevrolet Malibu Key Features Design: Fluidic sculpture, sporty exterior lines, well-appointed interior. Driving Dynamics: Renowned for sharp steering, balanced chassis, and engaging ride. Performance Variant: Mazdaspeed6 offered turbocharged power and AWD for enthusiasts. 📋 Manual Details Coverage Areas Geographical Coverage: Global (North America, Europe, Asia - specific regional variations may exist) Trim Levels Covered: All trim levels including GS, GT, GX, S, SP, Mazdaspeed6 Page Count Estimated Pages: 1500-2000+ (typical for comprehensive factory service manuals) Manual Type Type: Factory Authorized Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (LF-VE, L3-VE, MZR DISI Turbo), fuel system, ignition system, exhaust system, engine management (ECU), manual transmission (F5M42, G5M-R), automatic transmission (FW6A-EL, GF4A-EL), clutch, driveline, all-wheel-drive (AWD) system (for Mazdaspeed6) Chassis: Suspension (front/rear), steering system, braking system (ABS, EBD), wheel alignment, tires Electrical: Wiring diagrams, lighting, instrumentation, power accessories, audio system, HVAC controls, body control module (BCM), immobilizer, diagnostic trouble codes (DTCs) Body: Body panels, doors, windows, interior trim, seats, exterior trim, bumpers, glass, seals, rust prevention Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, belt inspections/replacement, fluid level checks and top-offs Diagnostics: Troubleshooting guides for common symptoms, diagnostic procedures for all major systems, DTC interpretation and resolution Repair: Engine overhaul, transmission repair/rebuild, brake component replacement, suspension component replacement, electrical component repair/replacement, body panel repair Installation: Component replacement procedures, alignment specifications, torque specifications for all fasteners Technical Depth Depth: Comprehensive from basic fluid changes to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic strategies. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Searchable text content for quick information retrieval Print Quality Resolution: High-resolution graphics and text suitable for printing Scalability: Diagrams and illustrations can be zoomed for detailed inspection Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Name 1: Mazda MZR LF-VE Displacement 1: 2.0 Liters (1998 cc) Configuration 1: Inline 4-cylinder, DOHC, 16-valve Horsepower 1: 148 hp @ 6000 rpm Torque 1: 135 lb-ft @ 4000 rpm Fuel System 1: Electronic Fuel Injection (EFI) Engine Name 2: Mazda MZR L3-VE Displacement 2: 2.3 Liters (2261 cc) Configuration 2: Inline 4-cylinder, DOHC, 16-valve Horsepower 2: 160-170 hp @ 6000 rpm (varies slightly by year/market) Torque 2: 150-155 lb-ft @ 4000 rpm (varies slightly by year/market) Fuel System 2: Electronic Fuel Injection (EFI) Optional Engine Engine Name Turbo: Mazda MZR DISI TURBO (L3-VDT) Displacement Turbo: 2.3 Liters (2261 cc) Configuration Turbo: Inline 4-cylinder, DOHC, 16-valve, Turbocharged, Intercooled Horsepower Turbo: 263 hp @ 5500 rpm Torque Turbo: 280 lb-ft @ 3000 rpm Fuel System Turbo: Direct Injection Spark Ignition (DISI), Turbocharged Performance Fuel Type: Unleaded gasoline (Regular for 2.0L/2.3L, Premium recommended for Mazdaspeed6) 🔧 Transmission Standard Transmission Type 1: 5-speed Manual (F5M42-series) Optional Transmission Type 2: 5-speed Automatic (FW6A-EL) Transmission Type 3: 6-speed Manual (G5M-R) - standard on Mazdaspeed6 Transmission Type 4: 6-speed Automatic (GF4A-EL) - optional on some 2.3L models Features AWD Availability: Available on Mazdaspeed6 model only Transmission Fluid Spec Auto: Mazda ATF FZ or equivalent (check specific model/year) Transmission Fluid Spec Manual: API GL-4 SAE 75W-90 gear oil (verify specific manual transmission type) 📐 Dimensions Exterior Length: Approx. 187.6 - 190.7 inches (varies by body style and region) Width: Approx. 70.1 - 71.7 inches Height: Approx. 57.5 - 58.1 inches Wheelbase: Approx. 105.3 inches Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inch) Weights Curb Weight: Approx. 3100 - 3600 lbs (varies by engine, transmission, and trim) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for most configurations) IIHS Side Impact: Good (for most configurations) Active Features ABS: Standard (Anti-lock Braking System) Ebd: Standard (Electronic Brakeforce Distribution) Traction Control: Available (TCS) on some models Stability Control: Available (DSC - Dynamic Stability Control) on higher trims/later models Passive Features Airbags Front: Driver and Passenger Frontal Airbags (Standard) Airbags Side: Available Front Side-Impact Airbags and Side-Curtain Airbags Seatbelts: 3-point ELR front and rear seat belts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: Bose premium audio system available on higher trims, standard AM/FM/CD player. Navigation: Optional factory navigation system available on select models. Driver Assistance Cruise Control: Standard on most trims. Keyless Entry Start: Available on higher trim levels. Connectivity Auxiliary Input: Auxiliary audio input jack available on some models for connecting external devices. 🔧 Maintenance Service...
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