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BMW K 1200 LT (K589 03) 2004-2007 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K 1200 LT Model Variant: K 1200 LT (K589) Model Years Covered: 2004-2007 Generation Generation Code: K589 👋 Introduction Market Position Description: The BMW K 1200 LT was BMW's flagship luxury touring motorcycle, designed for long-distance comfort and performance. Competitive Analysis Competitors: Competed with other premium touring motorcycles from brands like Honda (Gold Wing), Harley-Davidson (Electra Glide), and Yamaha (Royal Star Venture). Key Features Features: Characterized by its transverse-mounted inline-four engine, extensive fairings, integrated luggage, power windscreen, and rider comfort amenities. 📋 Manual Details Coverage Areas Primary Coverage: Service, Maintenance, Repair Page Count Estimated Page Count: 500+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Full Engine Overhaul, Tuning, Diagnostics, Specific Components (e.g., Fuel Injection, Ignition) Transmission: Clutch, Gearbox, Final Drive (Shaft Drive) Chassis And Frame: Frame Inspection, Suspension (Front and Rear), Steering Assembly Braking System: Brake System Components (ABS, CBS), Fluid Replacement, Bleeding Procedures, Pad and Rotor Service Electrical System: Wiring Diagrams, ECU Diagnostics, Lighting, Ignition System, Charging System, Battery Fuel System: Fuel Tank, Fuel Pump, Fuel Lines, Injectors, Idle Control Cooling System: Radiator, Fan, Water Pump, Coolant Specifications and Replacement Bodywork And Trim: Fairings, Luggage Systems, Seats, Windscreen Adjustment Procedures Included Routine Maintenance: Oil Change, Filter Replacement, Spark Plug Service, Air Filter Service, Chain/Shaft Maintenance Troubleshooting: Diagnostic Flowcharts, Common Problem Identification, Symptom-Based Solutions Repair Procedures: Step-by-step guides for all major components and systems Component Disassembly And Reassembly: Detailed instructions with exploded views for complete overhauls Diagnostic And Testing: Procedures for testing electrical components, sensors, and actuators Technical Depth Depth: Comprehensive (from basic maintenance to full engine rebuilds and complex electrical diagnostics) Detail Level: Highly Detailed with Exploded Views, Torque Specifications, Clear Diagrams 📊 Manual Specifications File Format Format Details: Searchable PDF for quick information retrieval Print Quality Quality: High-resolution images and diagrams for clarity Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, inline-four cylinder Displacement: 1171 cc (71.4 cu in) Bore X Stroke: 79.0 mm x 59.0 mm Compression Ratio: 10.8:1 Performance Horsepower: 98 hp (72 kW) @ 7500 rpm (approx.) Torque: 115 Nm (85 lb-ft) @ 6000 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with single throttle body Fuel Type: Unleaded Premium Unleaded Gasoline (min. 95 RON/91 AKI) Lubrication Oil Type: BMW Motorrad Approved Synthetic 15W-40 or 20W-50 (check manual for exact specs and API ratings) Cooling System Coolant Type: Ethylene Glycol based coolant (50% mixture with distilled water) 🔧 Transmission Standard Type: 5-speed manual transmission Optional Type: N/A (Manual transmission standard) Features Final Drive: Shaft drive Clutch Type: Hydraulically operated, multi-plate wet clutch Fluid Specifications Transmission Oil: SAE 75W-90 GL-5 (check manual for exact specifications and capacity) Final Drive Oil: SAE 75W-90 GL-5 (check manual for exact specifications and capacity) 📐 Dimensions Exterior Length: Approx. 2365 mm (93.1 in) Width: Approx. 980 mm (38.6 in) at handlebars Height: Approx. 1370 mm (53.9 in) to handlebars Weights Dry Weight: Approx. 317 kg (699 lbs) Wet Weight: Approx. 332 kg (732 lbs) (with full fluids, estimate) Gross Vehicle Weight Rating: Approx. 510 kg (1124 lbs) (estimate) Cargo Luggage Capacity: Integrated top case and saddlebags 🛡️ Safety Features Ratings ABS Type: BMW Integral ABS (Optional or Standard depending on market/trim) Active Features Braking System: BMW Motorrad Integral ABS with linked braking (CBS) and optional ABS. Lighting: Halogen headlights, integrated turn signals, auxiliary lighting options. Passive Features Fairing Design: Full fairing with integrated wind deflectors for rider protection. Chassis Design: Sturdy aluminum frame for stability. 💡 Technology Features Infotainment Audio System: Integrated radio/cassette player or CD player with speakers and handlebar controls. Cruise Control: Standard on most models for enhanced touring comfort. Driver Assistance ABS: Optional Integral ABS system providing enhanced braking safety. Connectivity Diagnostic Ports: On-board diagnostic (OBD) connector for service diagnostics. Comfort Features Windscreen: Electrically adjustable windscreen for optimal rider comfort. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first. Major Service Interval: Every 20,000 km (12,000 miles) or bi-annually, including valve clearance checks and other detailed inspections. Brake Fluid Change: Every 2 years, regardless of mileage. Fluid Specifications Engine Oil Capacity: Approx. 4.5 liters (4.7 US quarts) with filter change (check manual for exact capacity). Coolant Capacity: Approx. 3.0 liters (3.2 US quarts) (check manual for exact capacity). Brake Fluid: DOT 4 (check manual for specific BMW approval). Known Issues Common Problems: Electrical connector corrosion (especially in humid climates), fuel pump issues, rear shock absorber wear, ABS system faults (on some models). Maintenance Focus Areas: Regular checks of electrical connections, cooling system integrity, and timely fluid changes are crucial for longevity. Part Numbers Oil Filter Example: Mann-Filter MWK 1155 or equivalent BMW P/N 11 42...
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BMW K 1200 LT (K589 03) 2004-2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K 1200 LT
Model Variant:
K 1200 LT (K589)
Model Years Covered:
2004-2007
Generation
Generation Code:
K589
👋 Introduction
Market Position
Description:
The BMW K 1200 LT was BMW's flagship luxury touring motorcycle, designed for long-distance comfort and performance.
Competitive Analysis
Competitors:
Competed with other premium touring motorcycles from brands like Honda (Gold Wing), Harley-Davidson (Electra Glide), and Yamaha (Royal Star Venture).
Key Features
Features:
Characterized by its transverse-mounted inline-four engine, extensive fairings, integrated luggage, power windscreen, and rider comfort amenities.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Maintenance, Repair
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Full Engine Overhaul, Tuning, Diagnostics, Specific Components (e.g., Fuel Injection, Ignition)
Transmission:
Clutch, Gearbox, Final Drive (Shaft Drive)
Chassis And Frame:
Frame Inspection, Suspension (Front and Rear), Steering Assembly
Braking System:
Brake System Components (ABS, CBS), Fluid Replacement, Bleeding Procedures, Pad and Rotor Service
Electrical System:
Wiring Diagrams, ECU Diagnostics, Lighting, Ignition System, Charging System, Battery
Fuel System:
Fuel Tank, Fuel Pump, Fuel Lines, Injectors, Idle Control
Cooling System:
Radiator, Fan, Water Pump, Coolant Specifications and Replacement
Bodywork And Trim:
Fairings, Luggage Systems, Seats, Windscreen Adjustment
Procedures Included
Routine Maintenance:
Oil Change, Filter Replacement, Spark Plug Service, Air Filter Service, Chain/Shaft Maintenance
Troubleshooting:
Diagnostic Flowcharts, Common Problem Identification, Symptom-Based Solutions
Repair Procedures:
Step-by-step guides for all major components and systems
Component Disassembly And Reassembly:
Detailed instructions with exploded views for complete overhauls
Diagnostic And Testing:
Procedures for testing electrical components, sensors, and actuators
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuilds and complex electrical diagnostics)
Detail Level:
Highly Detailed with Exploded Views, Torque Specifications, Clear Diagrams
📊 Manual Specifications
File Format
Format Details:
Searchable PDF for quick information retrieval
Print Quality
Quality:
High-resolution images and diagrams for clarity
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, inline-four cylinder
Displacement:
1171 cc (71.4 cu in)
Bore X Stroke:
79.0 mm x 59.0 mm
Compression Ratio:
10.8:1
Performance
Horsepower:
98 hp (72 kW) @ 7500 rpm (approx.)
Torque:
115 Nm (85 lb-ft) @ 6000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with single throttle body
Fuel Type:
Unleaded Premium Unleaded Gasoline (min. 95 RON/91 AKI)
Lubrication
Oil Type:
BMW Motorrad Approved Synthetic 15W-40 or 20W-50 (check manual for exact specs and API ratings)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (50% mixture with distilled water)
🔧 Transmission
Standard
Type:
5-speed manual transmission
Optional
Type:
N/A (Manual transmission standard)
Features
Final Drive:
Shaft drive
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Fluid Specifications
Transmission Oil:
SAE 75W-90 GL-5 (check manual for exact specifications and capacity)
Final Drive Oil:
SAE 75W-90 GL-5 (check manual for exact specifications and capacity)
📐 Dimensions
Exterior
Length:
Approx. 2365 mm (93.1 in)
Width:
Approx. 980 mm (38.6 in) at handlebars
Height:
Approx. 1370 mm (53.9 in) to handlebars
Weights
Dry Weight:
Approx. 317 kg (699 lbs)
Wet Weight:
Approx. 332 kg (732 lbs) (with full fluids, estimate)
Gross Vehicle Weight Rating:
Approx. 510 kg (1124 lbs) (estimate)
Cargo
Luggage Capacity:
Integrated top case and saddlebags
🛡️ Safety Features
Ratings
ABS Type:
BMW Integral ABS (Optional or Standard depending on market/trim)
Active Features
Braking System:
BMW Motorrad Integral ABS with linked braking (CBS) and optional ABS.
Lighting:
Halogen headlights, integrated turn signals, auxiliary lighting options.
Passive Features
Fairing Design:
Full fairing with integrated wind deflectors for rider protection.
Chassis Design:
Sturdy aluminum frame for stability.
💡 Technology Features
Infotainment
Audio System:
Integrated radio/cassette player or CD player with speakers and handlebar controls.
Cruise Control:
Standard on most models for enhanced touring comfort.
Driver Assistance
ABS:
Optional Integral ABS system providing enhanced braking safety.
Connectivity
Diagnostic Ports:
On-board diagnostic (OBD) connector for service diagnostics.
Comfort Features
Windscreen:
Electrically adjustable windscreen for optimal rider comfort.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Major Service Interval:
Every 20,000 km (12,000 miles) or bi-annually, including valve clearance checks and other detailed inspections.
Brake Fluid Change:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 liters (4.7 US quarts) with filter change (check manual for exact capacity).
Coolant Capacity:
Approx. 3.0 liters (3.2 US quarts) (check manual for exact capacity).
Brake Fluid:
DOT 4 (check manual for specific BMW approval).
Known Issues
Common Problems:
Electrical connector corrosion (especially in humid climates), fuel pump issues, rear shock absorber wear, ABS system faults (on some models).
Maintenance Focus Areas:
Regular checks of electrical connections, cooling system integrity, and timely fluid changes are crucial for longevity.
Part Numbers
Oil Filter Example:
Mann-Filter MWK 1155 or equivalent BMW P/N 11 42 7 694 565 (verify with manual/parts catalog)
Air Filter Example:
K&N Filter or equivalent BMW P/N 13 72 1 460 770 (verify with manual/parts catalog)
📚 Vehicle History
Brand Heritage
Description:
BMW has a long-standing reputation for engineering excellence, particularly in motorcycle production, with a focus on innovation and rider comfort.
Model Evolution
Predecessors:
The K 1200 LT evolved from earlier K-series touring models, building on the success of the K 100 and K 1100 series with increased displacement and touring amenities.
Production
Production Period:
Introduced in 1997, the K589 generation covered 2004-2007, succeeding earlier LT models and being replaced by the K 1200 LT (K71) based on the K 1200 GT platform.
Production Locations
Manufacturing Base:
Germany
🏆 Awards & Recognition
Recognitions
Market Reputation:
Consistently praised for its comfort, touring capability, and robust engineering in motorcycle reviews and rider feedback.
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