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Dodge Neon SX 2.0 SRT 4 2004-2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Trim Level: SRT-4 Engine Variant: 2.0L DOHC Turbocharged (BETA II) Generation Second Generation Neon: PG (2000-2005), PL (2003-2005, Mexico), SR (2002-2007, Export), CS (2002-2007, China) Codes Engine Code Primary: PT Cruiser GT/SRT-4 engine (GEMA 2.4L DOHC Turbo was also available in other Neon trims, but not SRT-4) Chassis Codes: All SRT-4 models from these years are based on the PL platform (Second Generation Neon) 👋 Introduction Market Position Positioning: The Dodge Neon SRT-4 was positioned as a high-performance, affordable compact sports sedan, targeting enthusiasts looking for significant power and sporty handling on a budget. It competed with models like the Honda Civic Si, Volkswagen GTI, and Subaru WRX. Competitive Analysis Strengths: Exceptional power-to-weight ratio for its class, aggressive styling, potent turbocharged engine, potent aftermarket support, affordable entry point into performance tuning. Weaknesses: Can be rough around the edges in terms of refinement and interior quality compared to some competitors, torque steer can be an issue due to its front-wheel-drive layout and high power output, limited rear seat space. Key Features Performance Focus: Designed from the ground up for performance, with significant upgrades over standard Neon models. Specialized Trim: The SRT-4 designation indicates it's part of Chrysler's Street and Racing Technology (SRT) performance division. 📋 Manual Details Coverage Areas Applicable Years: 2004, 2005, 2006, 2007 Applicable Trims: SRT-4 Geographic Coverage: North America (USA, Canada) Page Count Total Pages: 2683 Manual Type Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (2.0L Turbocharged), Fuel System, Ignition System, Exhaust System, Turbocharger System, Clutch, Transmission (Manual Only) Chassis: Suspension (Front & Rear), Steering System, Brake System (Front & Rear Disc, ABS) Electrical: Body Electrical Systems, Lighting, Instrumentation, Powertrain Control Module (PCM), HVAC Control, Audio Systems, Security Systems Body: Exterior Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Interior Trim, Seats Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Service, Fluid Checks and Replacements Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Electrical Schematics, Component Testing Repair: Component Removal and Installation, Overhaul Procedures, Component Reassembly, Body Repair, Electrical Component Replacement Technical Data: Specifications, Tolerances, Torque Values, Wiring Diagrams, Diagnostic Procedures Technical Depth Depth: Comprehensive: Covers everything from basic maintenance and fluid checks to complex engine diagnostics, turbocharger system repair, transmission overhaul, and electrical system troubleshooting. Suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: All pages are printable Zoom Functionality: Yes, zoom in/out functionality available Manual Quality Source Quality: Factory Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 2.0L DOHC 16-Valve Turbocharged Inline-4 (2.0 DOHC Turbo) Engine Code: DOHC Turbo (derived from Chrysler's 420A engine family, but significantly enhanced for SRT-4) Performance Horsepower Hp: 200-215 hp @ 5200-5700 RPM (depending on model year and specific tuning) Torque Lb-Ft: 220-250 lb-ft @ 2800-3200 RPM (depending on model year and specific tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Port Injection Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Turbocharger Turbocharger System: Garrett T25 or similar turbocharger with intercooler Engine Management ECU: Powertrain Control Module (PCM) Cooling System Radiator Capacity: Approximately 7.5 liters (7.9 quarts) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission (FWD) Optional Optional Transmission: None available for SRT-4 models. Features Clutch: Heavy-duty performance clutch assembly Gear Ratios Example: Specific gear ratios are detailed within the manual, typically designed for acceleration. Fluid Specifications Manual Transmission Fluid: Refer to manual for specific Mopar or equivalent fluids, typically a GL-4 rated gear oil. 📐 Dimensions Exterior Length: Approx. 170.5 inches (4331 mm) Width: Approx. 67.7 inches (1720 mm) Height: Approx. 55.5 inches (1410 mm) Wheelbase: Approx. 104.7 inches (2659 mm) Weights Curb Weight: Approx. 2850-2950 lbs (1293-1338 kg) Gross Vehicle Weight Rating: Refer to vehicle VIN sticker/manual 🛡️ Safety Features Ratings NHTSA Front Impact: Refer to specific NHTSA reports for model year; generally mixed reviews for this generation. IIHS Side Impact: Refer to specific IIHS reports for model year; generally mixed reviews for this generation. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional or standard on later models (TCS) Passive Features Airbags: Driver and front passenger airbags, optional side airbags Seatbelts: 3-point front and rear seat belts, pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, often with premium speaker options. Limited connectivity features by modern standards. Instrumentation: Performance-oriented gauges, including a prominent boost gauge on the dashboard (2003-2004 models) or integrated into the cluster (later models). Driver Assistance Cruise Control: Standard cruise control. Lighting: Halogen headlights, available fog lights. Connectivity Auxiliary Input: Not typically available on factory systems of this era; aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change Interval: Every...
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Dodge Neon SX 2.0 SRT 4 2004-2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Trim Level:
SRT-4
Engine Variant:
2.0L DOHC Turbocharged (BETA II)
Generation
Second Generation Neon:
PG (2000-2005), PL (2003-2005, Mexico), SR (2002-2007, Export), CS (2002-2007, China)
Codes
Engine Code Primary:
PT Cruiser GT/SRT-4 engine (GEMA 2.4L DOHC Turbo was also available in other Neon trims, but not SRT-4)
Chassis Codes:
All SRT-4 models from these years are based on the PL platform (Second Generation Neon)
👋 Introduction
Market Position
Positioning:
The Dodge Neon SRT-4 was positioned as a high-performance, affordable compact sports sedan, targeting enthusiasts looking for significant power and sporty handling on a budget. It competed with models like the Honda Civic Si, Volkswagen GTI, and Subaru WRX.
Competitive Analysis
Strengths:
Exceptional power-to-weight ratio for its class, aggressive styling, potent turbocharged engine, potent aftermarket support, affordable entry point into performance tuning.
Weaknesses:
Can be rough around the edges in terms of refinement and interior quality compared to some competitors, torque steer can be an issue due to its front-wheel-drive layout and high power output, limited rear seat space.
Key Features
Performance Focus:
Designed from the ground up for performance, with significant upgrades over standard Neon models.
Specialized Trim:
The SRT-4 designation indicates it's part of Chrysler's Street and Racing Technology (SRT) performance division.
📋 Manual Details
Coverage Areas
Applicable Years:
2004, 2005, 2006, 2007
Applicable Trims:
SRT-4
Geographic Coverage:
North America (USA, Canada)
Page Count
Total Pages:
2683
Manual Type
Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (2.0L Turbocharged), Fuel System, Ignition System, Exhaust System, Turbocharger System, Clutch, Transmission (Manual Only)
Chassis:
Suspension (Front & Rear), Steering System, Brake System (Front & Rear Disc, ABS)
Electrical:
Body Electrical Systems, Lighting, Instrumentation, Powertrain Control Module (PCM), HVAC Control, Audio Systems, Security Systems
Body:
Exterior Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Interior Trim, Seats
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Service, Fluid Checks and Replacements
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Electrical Schematics, Component Testing
Repair:
Component Removal and Installation, Overhaul Procedures, Component Reassembly, Body Repair, Electrical Component Replacement
Technical Data:
Specifications, Tolerances, Torque Values, Wiring Diagrams, Diagnostic Procedures
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance and fluid checks to complex engine diagnostics, turbocharger system repair, transmission overhaul, and electrical system troubleshooting. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
All pages are printable
Zoom Functionality:
Yes, zoom in/out functionality available
Manual Quality
Source Quality:
Factory
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2.0L DOHC 16-Valve Turbocharged Inline-4 (2.0 DOHC Turbo)
Engine Code:
DOHC Turbo (derived from Chrysler's 420A engine family, but significantly enhanced for SRT-4)
Performance
Horsepower Hp:
200-215 hp @ 5200-5700 RPM (depending on model year and specific tuning)
Torque Lb-Ft:
220-250 lb-ft @ 2800-3200 RPM (depending on model year and specific tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Sequential Port Injection
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Turbocharger
Turbocharger System:
Garrett T25 or similar turbocharger with intercooler
Engine Management
ECU:
Powertrain Control Module (PCM)
Cooling System
Radiator Capacity:
Approximately 7.5 liters (7.9 quarts)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission (FWD)
Optional
Optional Transmission:
None available for SRT-4 models.
Features
Clutch:
Heavy-duty performance clutch assembly
Gear Ratios Example:
Specific gear ratios are detailed within the manual, typically designed for acceleration.
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific Mopar or equivalent fluids, typically a GL-4 rated gear oil.
📐 Dimensions
Exterior
Length:
Approx. 170.5 inches (4331 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 55.5 inches (1410 mm)
Wheelbase:
Approx. 104.7 inches (2659 mm)
Weights
Curb Weight:
Approx. 2850-2950 lbs (1293-1338 kg)
Gross Vehicle Weight Rating:
Refer to vehicle VIN sticker/manual
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Refer to specific NHTSA reports for model year; generally mixed reviews for this generation.
IIHS Side Impact:
Refer to specific IIHS reports for model year; generally mixed reviews for this generation.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional or standard on later models (TCS)
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags
Seatbelts:
3-point front and rear seat belts, pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, often with premium speaker options. Limited connectivity features by modern standards.
Instrumentation:
Performance-oriented gauges, including a prominent boost gauge on the dashboard (2003-2004 models) or integrated into the cluster (later models).
Driver Assistance
Cruise Control:
Standard cruise control.
Lighting:
Halogen headlights, available fog lights.
Connectivity
Auxiliary Input:
Not typically available on factory systems of this era; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (synthetic oil recommended).
Spark Plug Replacement:
Refer to manual; typically around 30,000-60,000 miles for performance spark plugs.
Timing Belt Replacement:
Refer to manual; critical component, typically 60,000-100,000 miles. Consult manual for exact interval and procedures.
Fluid Specifications
Engine Oil Type:
Refer to manual for exact specification (e.g., 5W-30 or 5W-40 synthetic is often recommended for turbo applications).
Coolant Type:
Mopar OAT (Orange) or equivalent HOAT coolant.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problems List:
Cracked exhaust manifold (especially early models), clutch wear (due to performance use), turbocharger oil feed line issues, torque steer, potential for piston/ring land damage from detonation if improperly tuned/maintained, weak factory intercooler (often upgraded in aftermarket).
Reliability Notes:
While offering potent performance, the SRT-4 requires diligent maintenance and attention to detail, particularly regarding engine tuning and cooling, to ensure long-term reliability.
📚 Vehicle History
Brand Heritage
Dodge Performance Division:
Dodge has a long history of performance vehicles, with the SRT division being formed to consolidate and amplify these efforts, bringing specialized performance models to market.
Model Evolution
Neon Second Generation:
The second-generation Neon (PL platform) received a significant update for the 2003 model year, leading into the SRT-4 variant. It offered improved styling and chassis dynamics.
Srt4 Introduction:
The Neon SRT-4 was introduced for the 2003 model year as the flagship performance variant, taking the standard Neon and heavily modifying it with a potent turbocharged engine and performance-tuned suspension and brakes.
Production
Manufacturing Location:
Belvidere Assembly Plant, Illinois, USA
Production Years:
Neon SRT-4 produced from 2003 to 2005.
🏆 Awards & Recognition
Recognitions
Performance Awards:
Often recognized by automotive media for its high performance-to-price ratio and as a capable tuner platform. Specific awards would vary by publication and year.
Ratings
Consumer Reviews:
Generally positive for performance enthusiasts, with mixed reviews regarding comfort, refinement, and long-term reliability without proper care.
Certifications
Manual Certification:
Factory Authorized Documentation
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