This manual covers the Suzuki Swift, specifically the second generation (ZC/ZD) models produced between 2004 and 2010, identified by the chassis code RS415. As a subcompact hatchback, the Swift is recognized for its sporty handling, impressive fuel efficiency, and compact dimensions, making it an excellent choice for urban environments. Its design emphasizes practicality and driving enjoyment, positioning it competitively against models like the Honda Fit and Toyota Yaris. The vehicle is equipped with a 1.5-liter inline 4-cylinder DOHC engine, typically producing around 100-102 PS, and is available with either a 5-speed manual or a 4-speed automatic transmission, all featuring front-wheel drive. This comprehensive Factory Service Manual (FSM) provides detailed technical information and procedures for the maintenance, diagnosis, adjustment, and repair of the Suzuki Swift RS415. It covers all major systems, including the engine, transmission, brakes, steering, suspension, and electrical systems, offering in-depth coverage of disassembly, assembly, component replacement, and troubleshooting. The manual includes essential data such as torque specifications, fluid capacities, and wiring diagrams, presented in English within an archive containing searchable files. This resource is designed to assist owners, mechanics, and technicians in ensuring the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Suzuki Model: Swift Chassis Code: RS415 Generation Generation Identifier: Second Generation (ZC/ZD) Codes Applicable Years: 2004-2010 👋 Introduction Market Position Segment: Subcompact Hatchback Competitive Analysis Competitors: Honda Fit, Toyota Yaris, Ford Fiesta, Mazda2, Nissan Versa. Key Features Distinguishing Features: Sporty handling, fuel efficiency, compact size ideal for urban environments, practical interior for its class. 📋 Manual Details Coverage Areas Coverage Summary: Complete FSM (Factory Service Manual) covering diagnosis, maintenance, adjustments, service operations, component replacement, disassembly, and assembly of major components. Page Count Estimated Page Count: Extensive (as a comprehensive FSM, typically 1000+ pages) Manual Type Type: Workshop Manual / Factory Service Manual (FSM) Language Language: English Format Download Format: RAR archive containing PDF files 📖 Manual Coverage Systems Covered Systems: General Information, Maintenance, Engine Mechanical, Engine Lubrication & Cooling Systems, Engine Fuel & Emission Control System, Accelerator Control, Fuel and Exhaust Systems, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft & Differential Carrier, Front Axle, Rear Axle, Front Suspension, Rear Suspension, Brake System, Steering System, Restraint System, Body and Trim, Heater, Air Conditioner, Electrical System, ETC (Electronic Toll Collection - likely a typo for Electronic Control Unit or similar) Procedures Included Procedures: Diagnosis, Maintenance, Adjustments, Service Operations, Component Replacement, Disassembly, Assembly, Troubleshooting, Wiring Diagrams, Torque Specifications, Fluid Capacities, Component Identification. Technical Depth Depth: Comprehensive; suitable for dealership technicians, covering everything from basic maintenance to major component rebuilds and advanced diagnostics. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF content for detailed information and diagrams. Assumed printable. Print Quality Printability: Printable via Adobe PDF Reader. Binding Type Binding: Digital download (PDF format), not applicable for physical binding. Paper Type Paper Type: Digital (PDF), not applicable for physical paper type. ⚙️ Engine Specifications Primary Engine Engine Code: M15A (common for RS415) Engine Type: Inline 4-cylinder, DOHC, 16-valve Performance Displacement: 1.5 Liters (1493 cc) Horsepower: Approx. 100-102 PS (74-75 kW) at 6000 rpm (varies slightly by market/tuning) Torque: Approx. 133 Nm (98 lb-ft) at 4100 rpm (varies slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission Features Drive Type: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length: Approx. 3715 mm (146.3 in) Width: Approx. 1680 mm (66.1 in) Height: Approx. 1550 mm (61.0 in) Weights Curb Weight: Approx. 970-1050 kg (2138-2315 lbs) depending on trim and transmission. 🛡️ Safety Features Ratings Euro Ncap: 4-star (for some variants tested) Active Features ABS: Available (Standard on some trims/markets) Ebs: Electronic Brakeforce Distribution (EBD) often paired with ABS. Passive Features Airbags: Front airbags standard; side airbags available on higher trims. 💡 Technology Features Infotainment Audio System: Standard CD player with AM/FM radio; higher trims may feature MP3 playback, aux input, or a basic multi-information display. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Usb Aux Input: Auxiliary input jack often standard; USB ports became more common in later model years or as aftermarket additions. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 to 15,000 km (4,500 to 9,000 miles) or 6-12 months, depending on driving conditions and oil type specified in the manual. Spark Plug Replacement: Around 100,000 km (60,000 miles) for iridium or platinum-tipped plugs. Fluid Specifications Engine Oil Type: API SG or higher, SAE 5W-30 or 10W-40 (refer to manual for exact specification based on climate). Coolant Type: Suzuki Super Long Life Coolant (or equivalent ethylene glycol-based coolant with long-life additives), mixed 50/50 with distilled water. Transmission Fluid Manual: API GL-4, SAE 75W-85 or 75W-90 gear oil. Transmission Fluid Automatic: ATF Dexron III or equivalent. Known Issues Common Wear Items: Clutch wear, front suspension components (bushings, ball joints),...