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ASTON MARTIN DB9 DB-9 2004-2011 Full Service Repair Manual

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Basic Information Identification Make: Aston Martin Model: DB9 Sub Model: DB-9 Year Range: 2004-2011 Codes Chassis Code: VH platform Introduction Market Position Segment: Luxury Grand Tourer (GT) Manufacturer Philosophy: Performance, luxury, and handcrafted automotive excellence Competitive Analysis Key Competitors: Ferrari 612 Scaglietti, Bentley Continental GT, Mercedes-Benz SL-Class AMG Key Features Design Language: Timeless Aston Martin styling, elegant and athletic lines Platform: VH (Vertical-Horizontal) platform, utilizing bonded aluminum construction for rigidity and lightweight Target Audience: Discerning buyers seeking a blend of high performance, exquisite luxury, and sophisticated design Manual Details Coverage Areas Coverage Scope: Comprehensive service, maintenance, and repair Page Count Estimated Page Count: Refer to actual manual for precise count Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Manual Coverage Systems Covered Engine: V12, engine management, lubrication, cooling, fuel delivery, exhaust Transmission: Automatic transmission (Touchtronic), gearbox operation, maintenance, overhaul Brakes: Hydraulic system, ABS, EBD, brake pad/disc replacement, bleeding Suspension: Front and rear suspension components, alignment, shock absorbers, springs Steering: Power steering system, steering rack, column Electrical: Battery, charging system, ignition, lighting, power windows, seats, mirrors, central locking Body: Body panel removal/installation, doors, hood, trunk, interior trim Climate Control: HVAC system, refrigerant, controls Safety Systems: Airbag system, seatbelt pre-tensioners Diagnostics: Diagnostic trouble codes (DTCs), troubleshooting guides, electronic systems Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement Repair: Component replacement, assembly/disassembly of major systems Troubleshooting: Diagnostic flowcharts, common fault identification and rectification Rebuild: Engine and transmission overhaul procedures Technical Depth Depth: Detailed technical specifications, diagnostic procedures, component-level repair Manual Specifications File Format File Type: PDF Print Quality Printable: Full Printable Zoom Functionality: Zoom IN/OUT supported Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper Type: N/A (Digital) Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent) Compatibility: All Versions of Windows & Mac Engine Specifications Primary Engine Engine Type: Naturally Aspirated V12 Engine Code: AM11 Displacement: 5.9 liters (5935 cc) Bore X Stroke: 89.0 mm x 79.5 mm Compression Ratio: 10.0:1 Performance Horsepower Early Models: 450 bhp @ 6000 rpm Horsepower Later Models: 470 bhp @ 6000 rpm Torque Early Models: 570 Nm (420 lb-ft) @ 5000 rpm Torque Later Models: 590 Nm (435 lb-ft) @ 5000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Premium Unleaded (95 RON / 91 AKI) Engine Management ECU Type: Bosch Motronic Ignition System: Coil-on-plug, distributorless Transmission Standard Transmission Type: Touchtronic 6-speed Automatic Gear Ratios: Refer to manual for specific ratios Features Transmission Features: Steering wheel paddle shifters, sport mode, adaptive shift control Fluid Specifications Transmission Fluid Type: Mercon SP or equivalent (Refer to manual for exact specification and part number) Dimensions Exterior Length: 4739 mm (186.6 in) Width: 1875 mm (73.8 in) Height: 1282 mm (50.5 in) Wheelbase: 2740 mm (107.9 in) Weights Curb Weight: 1850 kg (4079 lbs) Gross Weight: Refer to vehicle registration documents Cargo Trunk Volume: 177 liters (6.2 cu ft) Safety Features Ratings Crash Test Results: Not extensively crash-tested by independent agencies due to low production volume; manufacturer safety systems integrated. Active Features ABS: Anti-lock Braking System Ebd: Electronic Brakeforce Distribution Esp: Electronic Stability Control (DSC - Dynamic Stability Control) Traction Control: Traction Assistance Passive Features Airbags: Front airbags, side airbags, curtain airbags Seatbelts: Pre-tensioner seatbelts with force limiters Security: Engine immobiliser, alarm system Technology Features Infotainment Infotainment System: Aston Martin Premium Audio System, optional navigation system Connectivity: CD player, AM/FM radio, optional iPod integration, Bluetooth (later models) Driver Assistance Driver Assistance Features: Cruise control, parking sensors (front and rear) Convenience Convenience Features: Keyless entry, push-button start, electrically adjustable seats with memory, auto-dimming rearview mirror Maintenance Service Intervals Oil Change Interval: Annually or every 10,000 miles (16,000 km), whichever comes first (Refer to manual for specific recommendation) Major Service Interval: Every 2 years or 30,000 miles (48,000 km) Fluid Specifications Engine Oil Type: Fully synthetic 5W-30 (e.g., Castrol EDGE Professional A5/B5) or equivalent meeting Aston Martin's specifications. Refer to manual for exact part number. Engine Oil Capacity: Approx. 8.5 liters (8.9 US quarts) Coolant Type: Ethylene glycol-based antifreeze (e.g., Aston Martin Coolant or equivalent) mixed 50/50 with distilled water. Brake Fluid Type: DOT 4 High Performance Power Steering Fluid Type: ATF Dexron III or equivalent (Refer to manual) Known Issues Common Issue 1: Catalytic converter degradation (especially on early models) Common Issue 2: Timing chain tensioner wear (potential rattle on startup) Common Issue 3: Door latch mechanism issues (sticky or failed operation) Common Issue 4: Water ingress into cabin or ECU due to seal degradation. Common Issue 5: Coolant pipe leaks (especially aluminum connections) Part Numbers Oil Filter Example: Refer to manual for specific part numbers (e.g., Mann-Filter W 962/20 or OEM equivalent) Air Filter Example: Refer to manual for specific part numbers (e.g., Mann-Filter C 30 158 or OEM equivalent) Vehicle History Brand Heritage Brand Origin:...
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ASTON MARTIN DB9 DB-9 2004-2011 Full Service Repair Manual
Basic Information
Identification
Make: Aston Martin
Model: DB9
Sub Model: DB-9
Year Range: 2004-2011
Codes
Chassis Code: VH platform
Introduction
Market Position
Segment: Luxury Grand Tourer (GT)
Manufacturer Philosophy: Performance, luxury, and handcrafted automotive excellence
Competitive Analysis
Key Competitors: Ferrari 612 Scaglietti, Bentley Continental GT, Mercedes-Benz SL-Class AMG
Key Features
Design Language: Timeless Aston Martin styling, elegant and athletic lines
Platform: VH (Vertical-Horizontal) platform, utilizing bonded aluminum construction for rigidity and lightweight
Target Audience: Discerning buyers seeking a blend of high performance, exquisite luxury, and sophisticated design
Manual Details
Coverage Areas
Coverage Scope: Comprehensive service, maintenance, and repair
Page Count
Estimated Page Count: Refer to actual manual for precise count
Manual Type
Type: Service and Repair Manual
Language
Language: English
Format
Format: PDF
Manual Coverage
Systems Covered
Engine: V12, engine management, lubrication, cooling, fuel delivery, exhaust
Transmission: Automatic transmission (Touchtronic), gearbox operation, maintenance, overhaul
Brakes: Hydraulic system, ABS, EBD, brake pad/disc replacement, bleeding
Suspension: Front and rear suspension components, alignment, shock absorbers, springs
Steering: Power steering system, steering rack, column
Electrical: Battery, charging system, ignition, lighting, power windows, seats, mirrors, central locking
Body: Body panel removal/installation, doors, hood, trunk, interior trim
Climate Control: HVAC system, refrigerant, controls
Safety Systems: Airbag system, seatbelt pre-tensioners
Diagnostics: Diagnostic trouble codes (DTCs), troubleshooting guides, electronic systems
Procedures Included
Maintenance: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement
Repair: Component replacement, assembly/disassembly of major systems
Troubleshooting: Diagnostic flowcharts, common fault identification and rectification
Rebuild: Engine and transmission overhaul procedures
Technical Depth
Depth: Detailed technical specifications, diagnostic procedures, component-level repair
Manual Specifications
File Format
File Type: PDF
Print Quality
Printable: Full Printable
Zoom Functionality: Zoom IN/OUT supported
Binding Type
Binding: Digital (Downloadable PDF)
Paper Type
Paper Type: N/A (Digital)
Requirements
Software Requirements: Adobe PDF Reader, WinZip (or equivalent)
Compatibility: All Versions of Windows & Mac
Engine Specifications
Primary Engine
Engine Type: Naturally Aspirated V12
Engine Code: AM11
Displacement: 5.9 liters (5935 cc)
Bore X Stroke: 89.0 mm x 79.5 mm
Compression Ratio: 10.0:1
Performance
Horsepower Early Models: 450 bhp @ 6000 rpm
Horsepower Later Models: 470 bhp @ 6000 rpm
Torque Early Models: 570 Nm (420 lb-ft) @ 5000 rpm
Torque Later Models: 590 Nm (435 lb-ft) @ 5000 rpm
Fuel System
Fuel Delivery: Multi-point Fuel Injection (MPI)
Fuel Type: Premium Unleaded (95 RON / 91 AKI)
Engine Management
ECU Type: Bosch Motronic
Ignition System: Coil-on-plug, distributorless
Transmission
Standard
Transmission Type: Touchtronic 6-speed Automatic
Gear Ratios: Refer to manual for specific ratios
Features
Transmission Features: Steering wheel paddle shifters, sport mode, adaptive shift control
Fluid Specifications
Transmission Fluid Type: Mercon SP or equivalent (Refer to manual for exact specification and part number)
Dimensions
Exterior
Length: 4739 mm (186.6 in)
Width: 1875 mm (73.8 in)
Height: 1282 mm (50.5 in)
Wheelbase: 2740 mm (107.9 in)
Weights
Curb Weight: 1850 kg (4079 lbs)
Gross Weight: Refer to vehicle registration documents
Cargo
Trunk Volume: 177 liters (6.2 cu ft)
Safety Features
Ratings
Crash Test Results: Not extensively crash-tested by independent agencies due to low production volume; manufacturer safety systems integrated.
Active Features
ABS: Anti-lock Braking System
Ebd: Electronic Brakeforce Distribution
Esp: Electronic Stability Control (DSC - Dynamic Stability Control)
Traction Control: Traction Assistance
Passive Features
Airbags: Front airbags, side airbags, curtain airbags
Seatbelts: Pre-tensioner seatbelts with force limiters
Security: Engine immobiliser, alarm system
Technology Features
Infotainment
Infotainment System: Aston Martin Premium Audio System, optional navigation system
Connectivity: CD player, AM/FM radio, optional iPod integration, Bluetooth (later models)
Driver Assistance
Driver Assistance Features: Cruise control, parking sensors (front and rear)
Convenience
Convenience Features: Keyless entry, push-button start, electrically adjustable seats with memory, auto-dimming rearview mirror
Maintenance
Service Intervals
Oil Change Interval: Annually or every 10,000 miles (16,000 km), whichever comes first (Refer to manual for specific recommendation)
Major Service Interval: Every 2 years or 30,000 miles (48,000 km)
Fluid Specifications
Engine Oil Type: Fully synthetic 5W-30 (e.g., Castrol EDGE Professional A5/B5) or equivalent meeting Aston Martin's specifications. Refer to manual for exact part number.
Engine Oil Capacity: Approx. 8.5 liters (8.9 US quarts)
Coolant Type: Ethylene glycol-based antifreeze (e.g., Aston Martin Coolant or equivalent) mixed 50/50 with distilled water.
Brake Fluid Type: DOT 4 High Performance
Power Steering Fluid Type: ATF Dexron III or equivalent (Refer to manual)
Known Issues
Common Issue 1: Catalytic converter degradation (especially on early models)
Common Issue 2: Timing chain tensioner wear (potential rattle on startup)
Common Issue 3: Door latch mechanism issues (sticky or failed operation)
Common Issue 4: Water ingress into cabin or ECU due to seal degradation.
Common Issue 5: Coolant pipe leaks (especially aluminum connections)
Part Numbers
Oil Filter Example: Refer to manual for specific part numbers (e.g., Mann-Filter W 962/20 or OEM equivalent)
Air Filter Example: Refer to manual for specific part numbers (e.g., Mann-Filter C 30 158 or OEM equivalent)
Vehicle History
Brand Heritage
Brand Origin: United Kingdom, founded in 1913
Brand Ethos: Craftsmanship, luxury, and motorsport heritage
Model Evolution
Predecessor: Aston Martin V8 Vantage, DB7
Successor: Aston Martin DB11
Introduction Year: 2003 (concept), 2004 (production)
Production
Production Period: 2004-2012
Manufacturing Location: Gaydon, Warwickshire, England
Awards & Recognition
Recognitions
Design Awards: Recognized for its timeless and beautiful design, often cited in automotive design accolades.
Ratings
Performance Ratings: Consistently praised for its V12 engine's power delivery and the car's balanced handling.
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