Aprilia Atlantic 125 200 2004 Factory Service Repair Manual
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The 2004 Atlantic is a maxi-scooter designed for urban commuting and short-distance touring, known for its distinctive Italian styling and practical features. Available in 125cc and 200cc engine variants, it shares a reliable engine platform with other scooters, offering a comfortable riding experience with ample under-seat storage. The Atlantic was positioned to compete effectively in the European maxi-scooter market, emphasizing a blend of performance, comfort, and aesthetic appeal. Its robust steel tube frame and hydraulic disc brakes contribute to its overall safety and handling characteristics. This comprehensive Factory Service Repair Manual provides detailed guidance for the maintenance, diagnosis, and repair of the 2004 Atlantic 125cc and 200cc models. It covers essential areas including engine overhaul, fuel system servicing, transmission maintenance, brake system repairs, and electrical system diagnostics. The manual is structured to assist both professional technicians and experienced owners in performing routine maintenance, troubleshooting common issues, and executing complex repairs with precision, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Year: 2004 Engine Variant: 125cc / 200cc Codes Manual Product Code: APRILIA-ATLANTIC-125-200-2004-FSM 👋 Introduction Market Position Positioning: The Aprilia Atlantic was positioned as a capable and stylish maxi-scooter in the 125cc and 200cc segments, competing in a crowded European market with a focus on practicality and Italian flair. Competitive Analysis Competitors: Competitors included models from Piaggio (Vespa, Gilera), Yamaha (X-MAX), Kymco, and Suzuki in the 125-250cc maxi-scooter class. Key Features Design: Known for its distinctive Italian styling, comfortable seating position, and practical under-seat storage, catering to urban commuting and short-distance touring. Engine Platform: Shared an engine platform with other Aprilia and Piaggio Group scooters, known for reliability within its class. Manual Value Value Proposition: This factory service manual is crucial for owners and technicians seeking to maintain, diagnose, and repair the Aprilia Atlantic 125/200 accurately and efficiently, using manufacturer-specified procedures and specifications. 📋 Manual Details Coverage Areas Coverage: Comprehensive service, repair, and maintenance procedures for Aprilia Atlantic 125 and 200 models from 2004. Page Count Pages: Hundreds (exact count not specified in product info, but indicated as substantial) Manual Type Type: Factory Service Repair Manual Language Language: English (implied by product description, standard for factory manuals) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, troubleshooting, and repair of 125cc and 200cc four-stroke engines, including top-end, bottom-end, cooling system, and lubrication. Fuel System: Carburetor (or fuel injection if applicable to specific variant) adjustment, cleaning, and repair, fuel pump, fuel lines, and tank. Transmission: Automatic CVT (Continuously Variable Transmission) inspection, belt replacement, roller weights, clutch, and variator maintenance and repair. Brakes: Front and rear brake system service, including hydraulic lines, master cylinders, calipers, brake pads, discs, and bleeding procedures. Electrical System: Wiring diagrams, ignition system, lighting, starting system, charging system (stator, regulator/rectifier), battery, fuses, and relays. Suspension: Front fork servicing (oil change, seal replacement), rear shock absorber inspection and adjustment, and swingarm maintenance. Cooling System: Radiator, fan, coolant hoses, thermostat, and coolant specifications and flushing procedures. Chassis And Bodywork: Frame inspection, fairing removal and installation, seat, handlebars, and general body panel repairs. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake fluid checks, and tire pressure. Troubleshooting: Diagnostic procedures for common electrical and mechanical issues, fault codes (if applicable), and symptom-based problem solving. Engine Repair: Complete engine rebuild procedures, including piston, ring, cylinder, crankshaft, and valve servicing. Transmission Repair: CVT belt replacement, clutch overhaul, and variator servicing. Brake Service: Brake pad replacement, caliper overhaul, and hydraulic system bleeding. Electrical Diagnostics: Wiring harness troubleshooting, component testing, and starter/charging system repair. Suspension Overhaul: Front fork seal replacement and rear shock absorber inspection. Technical Depth Depth: Full factory level detail, suitable for professional mechanics and experienced DIY enthusiasts. Covers from basic maintenance to complete engine and component overhauls. 📊 Manual Specifications File Format Format Details: Digital PDF, allowing for searchability and selective printing of specific sections or the entire manual. Print Quality Quality: High-resolution, ensuring clear diagrams, schematics, and text for readability and accurate interpretation. Binding Type Binding Recommendation: N/A (Digital PDF download, user prints as needed) Paper Type Paper Recommendation: N/A (Digital PDF download, user prints as needed) ⚙️ Engine Specifications Primary Engine Type: Four-stroke, liquid-cooled, SOHC (Single Overhead Camshaft) Displacement 125: 124.9 cc Displacement 200: 197.7 cc Performance Bore Stroke 125: 52.4 mm x 57.9 mm (approximate, subject to variant) Bore Stroke 200: 67 mm x 55 mm (approximate, subject to variant) Compression Ratio 125: 11.5:1 (approximate) Compression Ratio 200: 11.2:1 (approximate) Horsepower 125: Approx. 15 HP (11 kW) @ 9,000 RPM Horsepower 200: Approx. 19 HP (14 kW) @ 8,500 RPM Torque 125: Approx. 12 Nm @ 7,500 RPM Torque 200: Approx. 16 Nm @ 7,000 RPM Fuel System Carburetor: Likely a Mikuni or Keihin CV carburetor (e.g., VM26 for 125, or...
The 2004 Atlantic is a maxi-scooter designed for urban commuting and short-distance touring, known for its distinctive Italian styling and practical features. Available in 125cc and 200cc engine variants, it shares a reliable engine platform with other scooters, offering a comfortable riding experience with ample under-seat storage. The Atlantic was positioned to compete effectively in the European maxi-scooter market, emphasizing a blend of performance, comfort, and aesthetic appeal. Its robust steel tube frame and hydraulic disc brakes contribute to its overall safety and handling characteristics.
This comprehensive Factory Service Repair Manual provides detailed guidance for the maintenance, diagnosis, and repair of the 2004 Atlantic 125cc and 200cc models. It covers essential areas including engine overhaul, fuel system servicing, transmission maintenance, brake system repairs, and electrical system diagnostics. The manual is structured to assist both professional technicians and experienced owners in performing routine maintenance, troubleshooting common issues, and executing complex repairs with precision, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic
Year:
2004
Engine Variant:
125cc / 200cc
Codes
Manual Product Code:
APRILIA-ATLANTIC-125-200-2004-FSM
👋 Introduction
Market Position
Positioning:
The Aprilia Atlantic was positioned as a capable and stylish maxi-scooter in the 125cc and 200cc segments, competing in a crowded European market with a focus on practicality and Italian flair.
Competitive Analysis
Competitors:
Competitors included models from Piaggio (Vespa, Gilera), Yamaha (X-MAX), Kymco, and Suzuki in the 125-250cc maxi-scooter class.
Key Features
Design:
Known for its distinctive Italian styling, comfortable seating position, and practical under-seat storage, catering to urban commuting and short-distance touring.
Engine Platform:
Shared an engine platform with other Aprilia and Piaggio Group scooters, known for reliability within its class.
Manual Value
Value Proposition:
This factory service manual is crucial for owners and technicians seeking to maintain, diagnose, and repair the Aprilia Atlantic 125/200 accurately and efficiently, using manufacturer-specified procedures and specifications.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, and maintenance procedures for Aprilia Atlantic 125 and 200 models from 2004.
Page Count
Pages:
Hundreds (exact count not specified in product info, but indicated as substantial)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (implied by product description, standard for factory manuals)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, troubleshooting, and repair of 125cc and 200cc four-stroke engines, including top-end, bottom-end, cooling system, and lubrication.
Fuel System:
Carburetor (or fuel injection if applicable to specific variant) adjustment, cleaning, and repair, fuel pump, fuel lines, and tank.
Transmission:
Automatic CVT (Continuously Variable Transmission) inspection, belt replacement, roller weights, clutch, and variator maintenance and repair.
Brakes:
Front and rear brake system service, including hydraulic lines, master cylinders, calipers, brake pads, discs, and bleeding procedures.
Electrical System:
Wiring diagrams, ignition system, lighting, starting system, charging system (stator, regulator/rectifier), battery, fuses, and relays.
Suspension:
Front fork servicing (oil change, seal replacement), rear shock absorber inspection and adjustment, and swingarm maintenance.
Cooling System:
Radiator, fan, coolant hoses, thermostat, and coolant specifications and flushing procedures.
Chassis And Bodywork:
Frame inspection, fairing removal and installation, seat, handlebars, and general body panel repairs.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake fluid checks, and tire pressure.
Troubleshooting:
Diagnostic procedures for common electrical and mechanical issues, fault codes (if applicable), and symptom-based problem solving.
Engine Repair:
Complete engine rebuild procedures, including piston, ring, cylinder, crankshaft, and valve servicing.
Transmission Repair:
CVT belt replacement, clutch overhaul, and variator servicing.
Brake Service:
Brake pad replacement, caliper overhaul, and hydraulic system bleeding.
Electrical Diagnostics:
Wiring harness troubleshooting, component testing, and starter/charging system repair.
Suspension Overhaul:
Front fork seal replacement and rear shock absorber inspection.
Technical Depth
Depth:
Full factory level detail, suitable for professional mechanics and experienced DIY enthusiasts. Covers from basic maintenance to complete engine and component overhauls.
📊 Manual Specifications
File Format
Format Details:
Digital PDF, allowing for searchability and selective printing of specific sections or the entire manual.
Print Quality
Quality:
High-resolution, ensuring clear diagrams, schematics, and text for readability and accurate interpretation.
52.4 mm x 57.9 mm (approximate, subject to variant)
Bore Stroke 200:
67 mm x 55 mm (approximate, subject to variant)
Compression Ratio 125:
11.5:1 (approximate)
Compression Ratio 200:
11.2:1 (approximate)
Horsepower 125:
Approx. 15 HP (11 kW) @ 9,000 RPM
Horsepower 200:
Approx. 19 HP (14 kW) @ 8,500 RPM
Torque 125:
Approx. 12 Nm @ 7,500 RPM
Torque 200:
Approx. 16 Nm @ 7,000 RPM
Fuel System
Carburetor:
Likely a Mikuni or Keihin CV carburetor (e.g., VM26 for 125, or a larger size for 200), specific model detailed in manual.
Fuel Capacity:
Approx. 10.5 Liters (including reserve)
Fuel Type:
Unleaded gasoline, minimum 91 RON
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with dry clutch
Optional
Options:
N/A (CVT is standard)
Features
Drive Belt:
Belt drive system requiring periodic inspection and replacement.
Transmission Fluid:
Gear oil for final drive, specific grade (e.g., SAE 80W-90) to be detailed in manual.
📐 Dimensions
Exterior
Length:
Approx. 2140 mm
Width:
Approx. 770 mm
Height:
Approx. 1410 mm
Wheelbase:
Approx. 1520 mm
Weights
Dry Weight 125:
Approx. 140 kg
Dry Weight 200:
Approx. 142 kg
Gross Vehicle Weight Rating:
Consult manual for specific GVWR
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle/scooter safety is primarily based on design features and rider skill, not standardized crash tests like cars.)
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power.
Lighting:
Halogen headlight, taillight, and turn signals for visibility.
Passive Features
Frame Construction:
Steel tube frame for structural integrity.
Tires:
Tubeless tires for reduced risk of sudden deflation.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer and tachometer, with a digital display for fuel level, odometer, and trip meter. May include warning lights for engine, oil, and battery.
Driver Assistance
ABS:
ABS was not a standard feature on all 2004 models, check specific vehicle specification. Manual will cover braking systems regardless.
Connectivity
Connectivity Features:
N/A (No advanced connectivity features like Bluetooth or smartphone integration on this model).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or annually, consult manual for exact interval and specification.
Air Filter Service:
Check every 5,000 km, clean/replace as needed, refer to manual for specific interval.
Spark Plug Replacement:
Every 10,000 - 15,000 km (or as specified by plug type), consult manual.
Cv Belt Inspection:
Inspect every 5,000 km, replace as needed, typically between 10,000 - 20,000 km depending on usage.
Brake Fluid Change:
Every 2 years, or as per manual recommendation.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 10W-40 or 15W-50) and API/JASO rating (e.g., MA/MA2).
Cooling System Coolant:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Specific type in manual.
Final Drive Gear Oil:
SAE 80W-90 GL-5 gear oil (or as specified).
Known Issues
Common Wear Items:
CVT belt wear, worn brake pads, fork seal leaks, and occasional electrical connection issues due to vibration.
Specific Concerns:
Older models might experience carburetor gumming if not run regularly, or coolant hose degradation over time. The manual will detail diagnostics for these.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia is an Italian manufacturer with a strong racing pedigree and a history of producing innovative and performance-oriented motorcycles and scooters.
Model Evolution
Atlantic Lineage:
The Atlantic series represented Aprilia's entry into the maxi-scooter market, evolving from earlier designs to offer comfort and performance for urban and touring use.
Production
Manufacturing Location:
Likely manufactured in Italy, as is typical for Aprilia's scooters.
Production Years:
The Atlantic model line was produced for several years, with the 2004 model being part of this generation.
🏆 Awards & Recognition
Recognitions
Awards:
No specific major awards for the 2004 Aprilia Atlantic were widely reported, but it was generally well-regarded for its style and performance in its class within enthusiast reviews.