Aprilia Mojito 50 125 150 2004 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Mojito Year: 2004 Engine Variants: 50cc, 125cc, 150cc 👋 Introduction Market Position Target User: Owners, DIY enthusiasts, and professional mechanics working on Aprilia Mojito scooters. Value Proposition: Provides factory-level repair and maintenance information, empowering users to service their scooters effectively and affordably. Key Features Diagrams: Includes step-by-step diagrams for all workshop procedures. Completeness: Covers all aspects of the vehicle, from basic maintenance to complex repairs. Ease Of Use: Designed to be simple to use with clear instructions. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Page Count: Estimated 300-500 pages (typical for this type of comprehensive manual) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder, piston, crankshaft, connecting rod, valve timing, cooling system components (radiator, coolant sensor, expansion tank), exhaust system. Fuel System: Fuel tank, fuel lines, fuel filter, air filter, carburetor specifications, adjustment, and troubleshooting. Transmission: Automatic transmission (likely CVT), clutch, variator, gearbox oil specifications and procedures. Brakes: Front and rear brake system inspection, adjustment, fluid replacement, caliper service, and bleeding procedures. Electrical System: Wiring diagrams, battery maintenance, spark plug service, starter system, ignition system, lighting, horn, and instrument panel. Chassis And Body: Frame inspection, body panel removal/installation, seat, handlebars, controls (accelerator, brake levers), front fork, steering system, rear suspension, wheels, and tires. General Information: Manual structure, general rules, dangerous elements, running-in procedures, vehicle identification, tool usage, product specifications, tightening specifications. Periodic Maintenance: Detailed procedures for battery, spark plug, air cleaner, coolant, brakes, engine oil, transmission oil, front/tail end components, and accelerator control maintenance. Lubrication: Specific lubrication points and recommended lubricants for various components. Cooling System: Cooling system diagram, radiator service, coolant temperature sensor, and expansion tank procedures. Cycle Parts: Bodywork, electric parts, controls, frame, front/rear wheels, front/rear brakes, steering, front fork, and rear suspension. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, spark plug checks, brake fluid flush, coolant checks, battery maintenance, tire pressure adjustments. Repair: Detailed step-by-step repair instructions for engine components, transmission, brakes, electrical faults, suspension, and bodywork. Troubleshooting: Diagnostic procedures for common problems, symptom analysis, and step-by-step fault finding guides. Technical Specifications: Torque settings for all fasteners, fluid capacities, recommended fluid types and grades, engine specifications (bore, stroke, compression ratio), electrical specifications. Engine Removal Installation: Step-by-step guide for removing and reinstalling the entire engine unit. Electrical System Diagrams: Comprehensive electrical system diagrams for troubleshooting and repair. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, electrical system testing, carburetor tuning, and engine performance checks. Rebuild Procedures: Comprehensive rebuild procedures for engine, transmission, and suspension components. Torque Settings: Precise torque values for critical fasteners throughout the vehicle. Fluid Capacities: Exact fluid capacities for engine oil, coolant, and transmission oil. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Zoom Capability: Zoom in/out functionality for detailed viewing of diagrams and text. Print Quality: High resolution, suitable for printing specific sections or the entire manual. Compatibility: Compatible with all versions of Windows and Mac. Software Requirements: Adobe PDF Reader & WinZip (for extraction if compressed). ⚙️ Engine Specifications Primary Engine 50Cc Engine Type: 2-stroke, single-cylinder (typical for 50cc models) Cooling System: Air-cooled or Liquid-cooled (manual will specify for the exact variant) Primary Engine 125Cc Engine Type: 4-stroke, single-cylinder (typical for 125cc models) Cooling System: Liquid-cooled Primary Engine 150Cc Engine Type: 4-stroke, single-cylinder (typical for 150cc models, often based on Piaggio/Minarelli platforms) Cooling System: Liquid-cooled Fuel System Carburetor Type: Specific carburetor model and size will be detailed (e.g., Dell'Orto PHVA or similar). Ignition System: CDI ignition system (typical for scooters of this era). 🔧 Transmission Features Type: Automatic Continuously Variable Transmission (CVT) Clutch: Centrifugal automatic clutch. Fluid Specifications Gearbox Oil Type: Specific gearbox oil grade and capacity will be detailed in the manual (e.g., SAE 80W/90 or similar motorcycle-specific gear oil). 📐 Dimensions Weights Dry Weight: Specific dry weight for each engine variant will be detailed in the manual (typically around 100-115 kg depending on engine size). 🛡️ Safety Features Active Features Brakes: Front disc brake, rear drum brake (typical for 50cc models). Front and rear disc brakes are common on 125cc and 150cc models. Passive Features Lighting: Headlight, taillight, brake lights, turn signals, and indicator lights as per regulations. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, fuel gauge, indicator lights, possibly a small LCD for odometer and trip meter. Specific features may vary by variant. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 3,000-5,000 km or annually, depending on usage (manual will provide precise intervals). Spark Plug Replacement: Every 6,000-10,000 km (manual will specify plug type and gap). Air Filter Cleaning/Replacement: Regular inspection and cleaning, replacement every 6,000-12,000 km (manual will specify interval and filter type). Fluid Specifications Engine Oil Type: Specific API service classification and viscosity grade will be listed (e.g., API SG...
Detailed procedures for battery, spark plug, air cleaner, coolant, brakes, engine oil, transmission oil, front/tail end components, and accelerator control maintenance.
Lubrication:
Specific lubrication points and recommended lubricants for various components.
Cooling System:
Cooling system diagram, radiator service, coolant temperature sensor, and expansion tank procedures.
Cycle Parts:
Bodywork, electric parts, controls, frame, front/rear wheels, front/rear brakes, steering, front fork, and rear suspension.