🏷️ Basic Information Identification Make: Aprilia Model: SR 50 Year: 2004 Product Name: Aprilia SR50 SR 50 2004 Service Repair Manual PDF Codes Engine Code: Not explicitly specified in product description, but commonly a Piaggio 2-stroke engine variant Chassis Code: Not explicitly specified in product description 👋 Introduction Market Position Market Position: The Aprilia SR 50 is a popular performance-oriented scooter, often positioned in the premium segment of the 50cc scooter market, known for its sporty handling and distinctive styling. Competitive Analysis Competitive Analysis: Competes with other premium 50cc scooters from brands like Yamaha (e.g., Aerox 50), Piaggio (e.g., Zip SP), and Malaguti. Its appeal lies in its Italian heritage and sport-focused design. Key Features Key Features: Sporty design, agile handling, potent (for its class) 2-stroke engine, advanced suspension for its category, and often featuring performance upgrades from the factory or aftermarket. 📋 Manual Details Coverage Areas Coverage Areas: Comprehensive service and repair information for the Aprilia SR 50 (2004 model year). Page Count Page Count: Exact page count not specified, but typical for comprehensive service manuals. Manual Type Manual Type: Service Repair Manual Language Language: Likely English, based on typical product descriptions for this market. Format Format: PDF File Quality: PDF documents are typically high-resolution and can be viewed on any device supporting PDF. Expect clear illustrations and text. 📖 Manual Coverage Systems Covered Systems Covered: Engine, transmission, cooling system, fuel system, electrical system, ignition system, braking system, suspension, steering, chassis, bodywork, maintenance, troubleshooting, diagnostics, and repair procedures. Procedures Included Procedures Included: Detailed step-by-step repair procedures, disassembly and reassembly instructions, diagnostic flowcharts, maintenance schedules, fluid type and capacity specifications, torque specifications, electrical wiring diagrams, and specifications for adjustments. Technical Depth Technical Depth: Comprehensive, covering everything from basic routine maintenance and troubleshooting to complete engine rebuilds and advanced electrical system diagnostics. Suitable for both DIY enthusiasts and professional mechanics. Diagnostics Diagnostic Procedures: Includes diagnostic flowcharts and procedures for identifying and rectifying common mechanical and electrical faults. Adjustments Adjustment Procedures: Covers adjustments for brakes, suspension, carburetor idle speed, and other critical settings. Wiring Diagrams Wiring Diagrams: Detailed electrical wiring diagrams are included for all vehicle systems, aiding in troubleshooting electrical issues. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF). Searchable text and bookmark functionality expected. Print Quality Print Quality: High resolution, suitable for printing all diagrams, illustrations, and text clearly. Binding Type Binding Type: N/A (PDF format, not physically bound) Paper Type Paper Type: N/A (PDF format, not printed on paper) Completeness Manual Completeness: Full factory service manual, providing exhaustive information for all repair and maintenance tasks. ⚙️ Engine Specifications Primary Engine Primary Engine: Piaggio Hi-PER2 or similar 2-stroke, liquid-cooled engine. Displacement typically around 49cc. Performance Horsepower: Typically in the range of 6-8 hp, depending on specific engine variant and tuning. Torque: Torque figures are modest due to the small displacement, optimized for acceleration in urban environments. Fuel System Fuel System: Carbureted, usually a Dell'Orto PHVA 17.5mm or similar, with automatic choke. Some later models might feature fuel injection. Ignition Ignition Type: Electronic CDI ignition system. Cooling Cooling System: Liquid-cooled, utilizing a radiator and coolant reservoir. Lubrication Lubrication Type: Premix or separate oil injection system (Autolube). Tuning Tuning Information: The manual provides factory specifications and may offer guidance for performance-related maintenance, though extensive aftermarket tuning is beyond its scope. Carburetor Carburetor Make Model: Typically Dell'Orto PHVA 17.5mm. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch. Optional Optional Transmission: N/A (CVT is standard for this model) Features Clutch Type: Dry centrifugal clutch. Gear Reduction: Integrated reduction gear within the transmission housing. 📐 Dimensions Exterior Length: Approximately 1750 mm (exact figures vary slightly by sub-model). Width: Approximately 730 mm (handlebar width). Height: Approximately 1150 mm (seat height). Wheelbase: Approximately 1300-1330 mm. Weights Dry Weight: Approximately 100-110 kg. Gross Weight Capacity: Not explicitly specified, but typically designed for one rider and luggage. Cargo Storage Compartment: Under-seat storage compartment, often capable of holding a full-face helmet. 🛡️ Safety Features Ratings Safety Ratings: No formal crash test ratings (like NHTSA or Euro NCAP) are typically applied to 50cc scooters. Safety relies on robust design and rider skill. Active Features Braking System: Front: Disc brake. Rear: Drum brake or Disc brake (depending on variant). ABS not typically available on this model. Lighting: Halogen headlight, taillight, brake light, and turn signals. Suspension Type: Front: Telescopic hydraulic fork. Rear: Single shock absorber with adjustable preload. Passive Features Frame Construction: Steel frame construction for durability and rigidity. Tires: Tubeless tires, typically sized 130/60-13 front and rear, providing good grip for its class. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation: speedometer, odometer, fuel gauge, coolant temperature warning light, turn signal indicators. No advanced infotainment systems. Driver Assistance Driver Assistance Features: No electronic driver assistance features commonly found on automobiles. Focus is...
Not explicitly specified in product description, but commonly a Piaggio 2-stroke engine variant
Chassis Code:
Not explicitly specified in product description
👋 Introduction
Market Position
Market Position:
The Aprilia SR 50 is a popular performance-oriented scooter, often positioned in the premium segment of the 50cc scooter market, known for its sporty handling and distinctive styling.
Competitive Analysis
Competitive Analysis:
Competes with other premium 50cc scooters from brands like Yamaha (e.g., Aerox 50), Piaggio (e.g., Zip SP), and Malaguti. Its appeal lies in its Italian heritage and sport-focused design.
Key Features
Key Features:
Sporty design, agile handling, potent (for its class) 2-stroke engine, advanced suspension for its category, and often featuring performance upgrades from the factory or aftermarket.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive service and repair information for the Aprilia SR 50 (2004 model year).
Page Count
Page Count:
Exact page count not specified, but typical for comprehensive service manuals.
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
Likely English, based on typical product descriptions for this market.
Format
Format:
PDF
File Quality:
PDF documents are typically high-resolution and can be viewed on any device supporting PDF. Expect clear illustrations and text.
Detailed step-by-step repair procedures, disassembly and reassembly instructions, diagnostic flowcharts, maintenance schedules, fluid type and capacity specifications, torque specifications, electrical wiring diagrams, and specifications for adjustments.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic routine maintenance and troubleshooting to complete engine rebuilds and advanced electrical system diagnostics. Suitable for both DIY enthusiasts and professional mechanics.
Diagnostics
Diagnostic Procedures:
Includes diagnostic flowcharts and procedures for identifying and rectifying common mechanical and electrical faults.
Adjustments
Adjustment Procedures:
Covers adjustments for brakes, suspension, carburetor idle speed, and other critical settings.
Wiring Diagrams
Wiring Diagrams:
Detailed electrical wiring diagrams are included for all vehicle systems, aiding in troubleshooting electrical issues.
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF). Searchable text and bookmark functionality expected.
Print Quality
Print Quality:
High resolution, suitable for printing all diagrams, illustrations, and text clearly.
Binding Type
Binding Type:
N/A (PDF format, not physically bound)
Paper Type
Paper Type:
N/A (PDF format, not printed on paper)
Completeness
Manual Completeness:
Full factory service manual, providing exhaustive information for all repair and maintenance tasks.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Piaggio Hi-PER2 or similar 2-stroke, liquid-cooled engine. Displacement typically around 49cc.
Performance
Horsepower:
Typically in the range of 6-8 hp, depending on specific engine variant and tuning.
Torque:
Torque figures are modest due to the small displacement, optimized for acceleration in urban environments.
Fuel System
Fuel System:
Carbureted, usually a Dell'Orto PHVA 17.5mm or similar, with automatic choke. Some later models might feature fuel injection.
Ignition
Ignition Type:
Electronic CDI ignition system.
Cooling
Cooling System:
Liquid-cooled, utilizing a radiator and coolant reservoir.
Lubrication
Lubrication Type:
Premix or separate oil injection system (Autolube).
Tuning
Tuning Information:
The manual provides factory specifications and may offer guidance for performance-related maintenance, though extensive aftermarket tuning is beyond its scope.
Carburetor
Carburetor Make Model:
Typically Dell'Orto PHVA 17.5mm.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch.
Optional
Optional Transmission:
N/A (CVT is standard for this model)
Features
Clutch Type:
Dry centrifugal clutch.
Gear Reduction:
Integrated reduction gear within the transmission housing.
📐 Dimensions
Exterior
Length:
Approximately 1750 mm (exact figures vary slightly by sub-model).
Width:
Approximately 730 mm (handlebar width).
Height:
Approximately 1150 mm (seat height).
Wheelbase:
Approximately 1300-1330 mm.
Weights
Dry Weight:
Approximately 100-110 kg.
Gross Weight Capacity:
Not explicitly specified, but typically designed for one rider and luggage.
Cargo
Storage Compartment:
Under-seat storage compartment, often capable of holding a full-face helmet.
🛡️ Safety Features
Ratings
Safety Ratings:
No formal crash test ratings (like NHTSA or Euro NCAP) are typically applied to 50cc scooters. Safety relies on robust design and rider skill.
Active Features
Braking System:
Front: Disc brake. Rear: Drum brake or Disc brake (depending on variant). ABS not typically available on this model.
Lighting:
Halogen headlight, taillight, brake light, and turn signals.
Suspension Type:
Front: Telescopic hydraulic fork. Rear: Single shock absorber with adjustable preload.
Passive Features
Frame Construction:
Steel frame construction for durability and rigidity.
Tires:
Tubeless tires, typically sized 130/60-13 front and rear, providing good grip for its class.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: speedometer, odometer, fuel gauge, coolant temperature warning light, turn signal indicators. No advanced infotainment systems.
Driver Assistance
Driver Assistance Features:
No electronic driver assistance features commonly found on automobiles. Focus is on mechanical performance and rider feedback.
Connectivity
Connectivity Options:
No connectivity options like Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Engine oil change: Every 3,000-5,000 km or annually. Gearbox oil: Every 6,000-10,000 km.
Spark Plug Replacement:
Recommended replacement every 5,000-7,500 km or as per manual. Common plug types include NGK CR8EB.
Air Filter Cleaning:
Inspect and clean air filter every 2,000-3,000 km, replace as needed. Foam filters are common.
Belt Drive Replacement:
CVT drive belt inspection every 6,000 km, replacement typically recommended every 10,000-15,000 km, or sooner if wear is evident.
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke synthetic or semi-synthetic scooter oil, pre-mix or autolube specific. API TC or JASO FD/FB rated.
Gearbox Oil Type:
SAE 75W/90 or SAE 80W/90 hypoid gear oil.
Coolant Type:
Ethylene glycol based coolant, pre-mixed with distilled water (50/50 ratio). Use specific scooter coolant.
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Known Issues:
Common issues can include carburetor jetting problems (especially after modifications or with age), worn drive belts, failing water pumps (on liquid-cooled models), ignition coil issues, and electrical connector corrosion. Exhaust decoking may be required periodically on 2-stroke engines.
Troubleshooting
Troubleshooting Guide:
The manual provides detailed troubleshooting steps for common starting problems, poor running conditions, electrical faults, and braking issues.
Fluid Capacities
Coolant Capacity:
Approximately 0.7-0.9 Liters (exact figure in manual).
Torques
Torque Specifications:
Comprehensive torque specifications for all major fasteners and components are provided.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing, particularly in off-road and smaller displacement categories. This racing DNA often translates into their scooter performance.
Model Evolution
Model Evolution:
The SR 50 line has seen numerous iterations and engine updates over the years, evolving from carbureted 2-stroke to more modern fuel-injected versions. The 2004 model represents a significant development phase in the SR 50's history.
Production
Production Location:
Primarily produced in Italy by Aprilia, a part of the Piaggio Group.
Model Line
Model Line Significance:
The SR 50 represents Aprilia's commitment to sporty, high-performance scooters, even in the smaller displacement categories, appealing to younger riders and urban commuters seeking style and agility.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2004 model year might not be widely publicized, the Aprilia SR 50 line has consistently been recognized for its sporty character, handling prowess, and attractive Italian design within the scooter community.