🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 2004 Codes Chassis Code: K589 👋 Introduction Market Position Category: Sport touring motorcycle Segment Description: The K1200RS was positioned as a high-performance, long-distance touring motorcycle with a powerful engine and sophisticated features, aimed at riders seeking comfort and speed. Competitive Analysis Competitors 2004: Honda VFR800/VFR1200 (post-2006), Kawasaki GTR1000/GTR1400 (post-2007), Yamaha FJR1300. Key Features Engine Layout: Transverse inline-four cylinder, DOHC. Drivetrain: Shaft drive. Suspension: BMW's Duolever front suspension and Paralever rear suspension. Braking System: Integral ABS (Anti-lock Braking System) often standard or optional. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Electrical Schematics Page Count Estimated Pages: Hundreds (Specific number not provided, but comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Full coverage including internal components, cooling, lubrication, fuel delivery, ignition, and emissions. Transmission: Clutch, gearbox operation, maintenance, and repair procedures. Chassis: Frame, suspension (front and rear), steering, wheels, and tires. Brakes: ABS system (if applicable for the 2004 model), brake calipers, master cylinders, fluid lines, and bleeding procedures. Electrical System: Comprehensive wiring diagrams, component testing, ECU diagnostics, lighting, charging system, and starter. Bodywork: Fairings, body panels, seat, fuel tank removal and installation, and associated hardware. Fuel System: Fuel injection system, fuel pump, injectors, pressure regulator, and tank servicing. Cooling System: Radiator, coolant, fan operation, thermostat, and related hoses. Procedures Included Maintenance: Regular service intervals, oil changes, filter replacements, fluid checks, and adjustments. Troubleshooting: Systematic diagnostic procedures for common and complex issues, fault code interpretation. Repair: Step-by-step instructions for component disassembly, overhaul, and reassembly. Diagnostics: Procedures for using diagnostic tools, checking sensor readings, and identifying electrical faults. Adjustments: Valve clearance, throttle linkage, clutch lever, and suspension settings. Torque Specifications: Detailed torque values for all critical fasteners. Technical Depth Depth: Factory-level diagnostic and repair capabilities, suitable for professional technicians and advanced DIY mechanics. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, printable pages, allowing for clear reproduction of text and diagrams. Binding Type Binding: Not applicable (Downloadable PDF format) Paper Type Paper Type: Not applicable (Downloadable PDF format) Searchability Search Functionality: Likely searchable text within the PDF for quick access to specific information. Completeness Completeness: Complete official factory documentation. ⚙️ Engine Specifications Primary Engine Type: Inline four-cylinder, four-stroke Displacement: 1171 cc Bore X Stroke: 79 mm x 59 mm Valve Train: DOHC, 4 valves per cylinder Compression Ratio: 10.5:1 Performance Horsepower: 130 hp (96 kW) @ 8,250 rpm Torque: 115 Nm (85 lb-ft) @ 6,750 rpm Fuel System Induction: Electronic Fuel Injection (EFI) with digital engine management (DME) Fuel Type: Unleaded Premium (95 RON / 91 AKI) Cooling System Type: Liquid-cooled Lubrication System Type: Wet sump Emissions Control System: Catalytic converter, secondary air injection (depending on market) 🔧 Transmission Standard Type: 6-speed manual gearbox Features Clutch: Hydraulically operated, multi-plate wet clutch Final Drive: Shaft drive Gear Ratios Ratios: Specific ratios are detailed within the manual. Fluid Type Transmission Oil: BMW recommends specific gearbox oil (detailed in manual, typically SAE 75W/90 GL-4 or GL-5). 📐 Dimensions Exterior Length: Approximately 2,227 mm (87.7 in) Width: Approximately 960 mm (37.8 in) at handlebars Height: Approximately 1,430 mm (56.3 in) at seat Wheelbase: Approximately 1,526 mm (60.1 in) Weights Dry Weight: Approximately 243 kg (536 lbs) Gross Vehicle Weight Rating: Specific GVWR is detailed in the manual. Fuel Tank Capacity: 24 liters (6.3 US gal) Reserve Fuel: Approximately 3.5 liters (0.9 US gal) 🛡️ Safety Features Ratings ABS: Integral ABS (standard or optional depending on market). Active Features Braking System: Dual front discs, single rear disc with ABS. Lighting: Halogen headlights, LED taillight. Passive Features Frame Construction: Aluminum composite bridge frame for rigidity and weight optimization. 💡 Technology Features Infotainment Audio System: Optional integrated audio system available on some models, controllable via handlebar switches. Driver Assistance ABS: Integral ABS with rider-selectable modes (on some variations). Connectivity Diagnostic Port: Standard BMW diagnostic port for connecting electronic diagnostic tools (e.g., GT1, ISTA). Instrumentation Dashboard: Analog speedometer and tachometer, digital display for fuel level, gear indicator, trip meters, clock, and warning lights. 🔧 Maintenance Service Intervals Oil Change: Every 10,000 km (6,000 miles) or annually, whichever comes first. Valve Check: Every 20,000 km (12,000 miles). Spark Plug Replacement: Every 20,000 km (12,000 miles) or as specified. Fluid Specifications Engine Oil: BMW Motorrad recommends SAE 5W-40 synthetic or semi-synthetic motorcycle oil meeting API SG/SH/SJ or JASO MA standards. Capacity: Approx. 4.5 liters with filter change. Coolant: BMW Motorrad coolant (blue) or equivalent ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Brake Fluid: DOT 4 (High performance synthetic). Known Issues Common Problems: Starter motor issues (especially on early models), rear shock absorber wear, some electrical connector corrosion, fuel pump relay failures. Maintenance Notes: Regular lubrication of the final drive...