The 2004 Chevrolet Malibu represents a significant iteration of this mid-size sedan, built on the global GM Epsilon platform. This generation, designated Epsilon II in North America, offered a comfortable ride and an improved interior for its class, aiming to provide reliable transportation for everyday use. It was available with a range of engine options, including the 2.2L Ecotec I4 and 3.5L and 3.8L V6 engines, paired with a 4-speed automatic transmission. The Malibu was designed to offer a balance of practicality and value, reflecting Chevrolet's long-standing heritage in the automotive market. This comprehensive service and repair manual provides detailed guidance for the 2004 Chevrolet Malibu, covering all trims and engines. It offers extensive information equivalent to over 1500 printed pages, presented in a searchable format with hyperlinked sections for efficient navigation. The manual encompasses engine mechanicals, fuel, ignition, cooling, lubrication, and emission systems, as well as drivetrain, suspension, steering, brake, electrical, and HVAC systems. It also includes procedures for body and trim repairs, detailed maintenance schedules, step-by-step repair instructions, diagnostic troubleshooting guides, special tool identification, and critical technical specifications, making it an invaluable resource for DIY enthusiasts and professional technicians alike. 🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 2004 Product Type: Service & Repair Manual Software Generation Generation Code: Epsilon II (North America) Codes Platform: GM Epsilon Platform 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, home mechanics Competitive Analysis Alternative Manuals: Haynes, Chilton (often less detailed or factory-accurate) Key Features Licensing: Officially licensed, derived from OE (Original Equipment) materials Convenience: Instant online access, no physical manual to store or misplace Cost Effectiveness: Saves money compared to professional repair services and traditional printed manuals 📋 Manual Details Coverage Areas Vehicle Coverage: 2004 Chevrolet Malibu (all trims and engines) Page Count Estimated Page Count: Extensive (digital format, equivalent to 1500+ printed pages) Manual Type Manual Type: Factory-Derived Service and Repair Manual Language Language: English Format Format: PDF Download (Software) Access Access Period: 1 Year Standard Access Compatibility Device Compatibility: PC, Laptop, Smartphone, Tablet (via web browser) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emission control systems Drivetrain Systems: Transmission (automatic), clutch, driveshafts, axles, differential Suspension Steering: Front and rear suspension, steering gear, power steering system Brake Systems: Front and rear brakes (disc/drum), ABS, parking brake Electrical Systems: Wiring diagrams, battery, charging system, starting system, lighting, instruments, body control modules HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair Body And Trim: Body panels, doors, windows, interior trim, exterior trim, bumpers Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement Repair Procedures: Engine component repair, transmission overhaul, brake system repair, suspension component replacement, electrical component diagnosis and repair Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) explanation and clearing Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Diagnostic Capability: Advanced diagnostics, including wiring schematics and component testing Rebuild Information: Complete engine and transmission rebuild specifications Torque Specifications: Detailed torque specifications for all critical fasteners 📊 Manual Specifications File Format File Format Details: Searchable PDF with hyperlinked sections for easy navigation Print Quality Print Quality: High-resolution graphics, diagrams, and schematics Binding Type Binding Type: Digital (not applicable) Paper Type Paper Type: Digital (not applicable) ⚙️ Engine Specifications Primary Engine Engine Options: 2.2L Ecotec L61 I4, 3.8L L36/L32 Series I V6, 3.5L LX9/LZ9 V6 Performance 2.2L Horsepower 2.2L: 144 hp @ 5600 rpm Torque 2.2L: 154 lb-ft @ 4000 rpm Performance 3.5L Horsepower 3.5L: 201 hp @ 5400 rpm (LZ9), 200 hp @ 5200 rpm (LX9) Torque 3.5L: 220 lb-ft @ 3200 rpm (LZ9), 225 lb-ft @ 4000 rpm (LX9) Performance 3.8L Horsepower 3.8L: 205 hp @ 5200 rpm Torque 3.8L: 230 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Engine Codes Engine Codes Identification: L61 (2.2L I4), LX9/LZ9 (3.5L V6), L36/L32 (3.8L V6) 🔧 Transmission Standard Standard Transmission: 4-Speed Automatic (4T65-E) Optional Optional Transmission: N/A for 2004 model year Features Transmission Features: Driver Shift Control, electronically controlled Fluid Specifications Transmission Fluid Type: Dexron VI (or equivalent) 📐 Dimensions Exterior Wheelbase: 107.0 inches (2718 mm) Length: 191.8 inches (4872 mm) Width: 70.9 inches (1801 mm) Height: 57.4 inches (1458 mm) Weights Curb Weight Est: 3300 - 3500 lbs (depending on engine and trim) Gross Vehicle Weight Rating Est: 4400 - 4600 lbs (depending on engine and trim) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars NHTSA Side Impact Front Seat: 5 Stars NHTSA Side Impact Rear Seat: 4 Stars IIHS Front Offset Crash Test: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Frontal airbags, available...