🏷️ Basic Information Identification Make: Chevrolet Model: Tracker Year: 2004 Chassis Code: GM/Suzuki JL Generation: Second Generation (2001-2008) 👋 Introduction Market Position Target Audience: DIYers, Independent Repair Shops, Chevrolet Tracker Owners Value Proposition: Cost-effective alternative to dealership service, empowers users with comprehensive repair knowledge, convenience of digital access Competitive Analysis Comparison To Print Manuals: More affordable, instant access, searchable, easily portable across devices, no physical wear and tear Key Features Licensing: Officially Licensed, derived from OE (Original Equipment) materials Developer: RepairSurge Accuracy: Licensed, factory-derived information ensuring accuracy and reliability 📋 Manual Details Coverage Manual Type: Service and Repair Manual Software Coverage Areas: Engine, Drivetrain, Brakes, Suspension, Steering, Electrical System, Heating & Air Conditioning, Body & Chassis, Wiring Diagrams Language: English Format: PDF Download (Software) Access Duration: 1 Year (with discounts for extension) Specifications File Format: PDF Print Quality: High resolution, searchable text, printable pages Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) Software Compatibility: Compatible with PC, Laptop, Smartphone, Tablet via web browser 📖 Manual Coverage Systems Engine Systems: Engine mechanical (disassembly, assembly, inspection), Engine control systems (ECM, sensors, actuators), Fuel system, Ignition system, Cooling system, Lubrication system, Exhaust system, Emissions control systems Drivetrain Systems: Transmission (manual/automatic), Transfer case, Drive axles, Differentials, CV joints Chassis Systems: Suspension (front/rear, components, alignment), Steering system (components, power steering), Brakes (hydraulic system, ABS, parking brake), Wheels and tires Electrical Systems: Wiring diagrams, Lighting system, Starting and charging system, Ignition system, Audio system, Power accessories, Instrument cluster, ECUs Comfort Systems: Heating, Ventilation, and Air Conditioning (HVAC) system, Climate control Body Chassis: Body panels, Doors, Hood, Tailgate, Interior trim, Seats, Bumpers, Frame components Procedures Maintenance Procedures: Scheduled maintenance intervals, Oil changes, Filter replacements, Fluid checks and top-offs, Spark plug replacement, Belt inspection and replacement Repair Procedures: Engine component replacement (e.g., head gasket, water pump), Transmission overhaul/replacement, Brake caliper and rotor replacement, Suspension component replacement (e.g., struts, control arms), Steering rack replacement, Electrical component diagnosis and replacement, HVAC component repair Diagnostic Procedures: Troubleshooting guides for common symptoms, Diagnostic trouble codes (DTCs) interpretation, Sensor testing, Actuator testing, Electrical circuit testing Installation Procedures: Component installation (e.g., aftermarket accessories), Timing belt installation/timing Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, troubleshooting flowcharts, electrical schematic interpretation, torque specifications for all fasteners, precise measurements for component wear ⚙️ Engine Specifications Primary Engine Engine Code: J20A (2.0L) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1995 cc (2.0 Liters) Bore X Stroke: 84.0 mm x 90.0 mm Compression Ratio: 9.7:1 Performance Horsepower: 127 hp @ 6000 rpm Torque: 134 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Recommended Octane: 87 (Octane Rating) Other Engine Options Optional Engine: 2.5L V6 (J25A - approximately 165 hp, though less common in 2004 in North America) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Drivetrain Options: Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) with selectable 2WD/4WD modes and low range 📐 Dimensions Exterior Length: approx. 166.7 inches Width: approx. 66.7 inches Height: approx. 66.7 inches (with roof rack rails) Wheelbase: approx. 98.2 inches Ground Clearance: approx. 7.9 inches Weights Curb Weight: approx. 2,800 - 3,100 lbs (depending on configuration) Towing Capacity: up to 1,500 lbs Cargo Cargo Volume Rear Seats Up: approx. 19.5 cubic feet Cargo Volume Rear Seats Folded: approx. 45.4 cubic feet 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (for 2004 model year) NHTSA Front Impact Passenger: 4 Stars (for 2004 model year) NHTSA Side Impact Front Driver: 4 Stars (for 2004 model year) NHTSA Side Impact Front Passenger: 5 Stars (for 2004 model year) NHTSA Side Impact Rear Passenger: 5 Stars (for 2004 model year) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Passive Features Airbags: Driver and front passenger airbags, available side-impact airbags Rollover Protection: Reinforced body structure, potential for factory-installed or aftermarket rollover protection systems 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio system with amplifier Speaker Configuration: Typically 4-6 speakers Driver Assistance Cruise Control: Standard on most trims Anti Theft: Factory immobilizer system Connectivity Auxiliary Input: Not typically equipped with standard auxiliary audio input; aftermarket solutions may be available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 to 7,500 miles or 6 months, whichever comes first (refer to manual for specific synthetic oil recommendations) Tire Rotation: Every 5,000 to 7,500 miles Engine Coolant Flush: Every 30,000 miles or 2 years Transmission Fluid Change: Automatic: Every 45,000 - 60,000 miles. Manual: Every 60,000 - 100,000 miles (refer to manual) Spark Plug Replacement: Approximately every 60,000 - 100,000 miles, depending on plug type (e.g., Iridium) Timing Belt Replacement: Crucial for J20A engine: Every 90,000 - 105,000 miles or 7 years (interference engine, failure causes severe damage). Manual will detail correct procedure. Fluid Specifications Engine...