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CHRYSLER JR SEBRING 2004 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Model Code: JR Year: 2004 Codes Chassis Code: JR41 👋 Introduction Market Position Market Position: Mid-size coupe, convertible, and sedan offering affordability and practicality. Competitive Analysis Competitors: Ford Mustang, Chevrolet Camaro, Honda Accord Coupe, Toyota Camry Coupe. Key Features Key Features: Stylish design (especially convertible), comfortable ride, available V6 power. 📋 Manual Details Coverage Areas Coverage Areas: Full Service and Repair Page Count Page Count: Approx. 1500+ Manual Type Manual Type: Professional Technical Service Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, timing, lubrication, cooling system Engine Electrical: Ignition system, starting system, charging system, ECU diagnosis Fuel System: Fuel injection, fuel pump, fuel filter, evaporative emissions control Transmission Manual: Clutch, gearbox, overhaul, diagnostics Transmission Automatic: Torque converter, valve body, hydraulic control, overhaul, diagnostics Drivetrain: Front-wheel drive, CV joints, differential Suspension: Front and rear suspension components, alignment, shock absorbers, struts Steering: Power steering system, steering column, rack and pinion Brakes: Front and rear brakes, ABS, EBD, brake fluid, components Exhaust System: Catalytic converter, mufflers, pipes, emissions control Electrical System: Wiring diagrams, lighting, accessories, battery, fuses, relays HVAC System: Air conditioning, heating, ventilation, climate control Body And Interior: Doors, hood, trunk, seating, trim panels, glass Chassis And Frame: Structural components, corrosion protection Diagnostics: OBD-II codes, diagnostic procedures, troubleshooting flowcharts Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, tune-ups Repair: Component replacement, system overhauls, adjustments Troubleshooting: Step-by-step diagnostic guides for common and complex issues Disassembly Reassembly: Detailed instructions for removing and installing parts Technical Specifications: Torque values, clearances, tolerances, fluid capacities Wiring Diagrams: Comprehensive electrical schematics for all systems Technical Depth Technical Depth: In-depth, from basic maintenance to complex engine and transmission rebuilds, including advanced diagnostics 📊 Manual Specifications File Format File Format: PDF (Searchable, Bookmarked) Print Quality Print Quality: High-resolution scans of original factory documentation Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Description: 2.7L V6 (Naturally Aspirated) Engine 1 Displacement: 2736 cc Engine 1 Power: 189 hp @ 5800 rpm Engine 1 Torque: 190 lb-ft @ 4000 rpm Engine 1 Code: ECL Optional Engine Engine 2 Description: 2.4L 4-Cylinder (Naturally Aspirated) Engine 2 Displacement: 2378 cc Engine 2 Power: 150 hp @ 5800 rpm Engine 2 Torque: 165 lb-ft @ 4000 rpm Engine 2 Code: EDR Performance 0-60 Mph V6: Approx. 7.5 - 8.0 seconds Fuel System Fuel System: Electronic Multi-Point Fuel Injection (MPI) Fuel Type Fuel Type: Unleaded Gasoline Engine Oil Spec Engine Oil Specification: SAE 5W-30 (API Certified) 🔧 Transmission Standard Standard Transmission: 4-Speed Automatic (42RLE) Optional Optional Transmission: 5-Speed Manual (NV3500) - Less common, typically with 4-cylinder Features Automatic Transmission Features: Electronically controlled, overdrive Fluid Spec Automatic Transmission Fluid: ATF+4 (MS-9602) Fluid Capacity Automatic Transmission Fluid Capacity: Approx. 7.5 - 8.0 quarts (dry fill) 📐 Dimensions Exterior Wheelbase: 106.0 inches (2692 mm) Length: 193.7 inches (4920 mm) Width: 71.5 inches (1816 mm) Height: 54.7 inches (1390 mm) (Coupe/Convertible), 56.9 inches (1445 mm) (Sedan) Interior Seating Capacity: 5 Cargo Trunk Volume Coupe Convertible: Approx. 11.5 cu ft Trunk Volume Sedan: Approx. 13.7 cu ft Weights Curb Weight 4Cyl: Approx. 3200 - 3400 lbs Curb Weight V6: Approx. 3400 - 3600 lbs Gross Vehicle Weight Rating: Approx. 4500 lbs Wheel And Tire Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Standard Tire Size: 215/55R16, 225/50R17 (depending on trim) Optional Wheel Size: 17-inch alloy 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good NHTSA Front Impact Passenger: Good NHTSA Side Impact Front Seat: Good NHTSA Side Impact Rear Seat: Good IIHS Side Impact: Acceptable Active Features Active Safety Features: Anti-lock Braking System (ABS), Traction Control System (TCS) (optional) Passive Features Passive Safety Features: Driver and front passenger airbags, side curtain airbags (optional), pretensioning seatbelts 💡 Technology Features Infotainment Infotainment System: Basic AM/FM/CD player, optional premium audio system, optional navigation (rare). Driver Assistance Driver Assistance Features: Cruise control. Connectivity Connectivity Options: Auxiliary input jack (optional), limited connectivity for the era. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles or 6 months, whichever comes first (depending on oil type and driving conditions). Transmission Fluid Change Interval: Every 60,000 - 100,000 miles (consult manual for specific intervals based on driving). Spark Plug Replacement: 100,000 miles (for platinum or iridium plugs) Fluid Specifications Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) OAT Antifreeze/Coolant (Mopar or equivalent) Brake Fluid Type: DOT 3 Fluid Capacities Engine Oil Capacity: 4.5 quarts (with filter) for 2.7L V6, 4.0 quarts (with filter) for 2.4L 4-cyl. Coolant Capacity: Approx. 7.0 - 8.0 quarts Known Issues Common Issue 1: Oil leaks from valve cover gaskets and oil filter housing. Common Issue 2: Premature wear of suspension components (ball joints, tie rod ends). Common Issue 3: Transmission...
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CHRYSLER JR SEBRING 2004 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Model Code:
JR
Year:
2004
Codes
Chassis Code:
JR41
👋 Introduction
Market Position
Market Position:
Mid-size coupe, convertible, and sedan offering affordability and practicality.
Competitive Analysis
Competitors:
Ford Mustang, Chevrolet Camaro, Honda Accord Coupe, Toyota Camry Coupe.
Key Features
Key Features:
Stylish design (especially convertible), comfortable ride, available V6 power.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full Service and Repair
Page Count
Page Count:
Approx. 1500+
Manual Type
Manual Type:
Professional Technical Service Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, timing, lubrication, cooling system
Engine Electrical:
Ignition system, starting system, charging system, ECU diagnosis
Fuel System:
Fuel injection, fuel pump, fuel filter, evaporative emissions control
Transmission Manual:
Clutch, gearbox, overhaul, diagnostics
Transmission Automatic:
Torque converter, valve body, hydraulic control, overhaul, diagnostics
Drivetrain:
Front-wheel drive, CV joints, differential
Suspension:
Front and rear suspension components, alignment, shock absorbers, struts
Steering:
Power steering system, steering column, rack and pinion
Brakes:
Front and rear brakes, ABS, EBD, brake fluid, components
Exhaust System:
Catalytic converter, mufflers, pipes, emissions control
Electrical System:
Wiring diagrams, lighting, accessories, battery, fuses, relays
HVAC System:
Air conditioning, heating, ventilation, climate control
Body And Interior:
Doors, hood, trunk, seating, trim panels, glass
Chassis And Frame:
Structural components, corrosion protection
Diagnostics:
OBD-II codes, diagnostic procedures, troubleshooting flowcharts
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups
Repair:
Component replacement, system overhauls, adjustments
Troubleshooting:
Step-by-step diagnostic guides for common and complex issues
Disassembly Reassembly:
Detailed instructions for removing and installing parts
Technical Specifications:
Torque values, clearances, tolerances, fluid capacities
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Technical Depth
Technical Depth:
In-depth, from basic maintenance to complex engine and transmission rebuilds, including advanced diagnostics
📊 Manual Specifications
File Format
File Format:
PDF (Searchable, Bookmarked)
Print Quality
Print Quality:
High-resolution scans of original factory documentation
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Description:
2.7L V6 (Naturally Aspirated)
Engine 1 Displacement:
2736 cc
Engine 1 Power:
189 hp @ 5800 rpm
Engine 1 Torque:
190 lb-ft @ 4000 rpm
Engine 1 Code:
ECL
Optional Engine
Engine 2 Description:
2.4L 4-Cylinder (Naturally Aspirated)
Engine 2 Displacement:
2378 cc
Engine 2 Power:
150 hp @ 5800 rpm
Engine 2 Torque:
165 lb-ft @ 4000 rpm
Engine 2 Code:
EDR
Performance
0-60 Mph V6:
Approx. 7.5 - 8.0 seconds
Fuel System
Fuel System:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type
Fuel Type:
Unleaded Gasoline
Engine Oil Spec
Engine Oil Specification:
SAE 5W-30 (API Certified)
🔧 Transmission
Standard
Standard Transmission:
4-Speed Automatic (42RLE)
Optional
Optional Transmission:
5-Speed Manual (NV3500) - Less common, typically with 4-cylinder
Features
Automatic Transmission Features:
Electronically controlled, overdrive
Fluid Spec
Automatic Transmission Fluid:
ATF+4 (MS-9602)
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approx. 7.5 - 8.0 quarts (dry fill)
📐 Dimensions
Exterior
Wheelbase:
106.0 inches (2692 mm)
Length:
193.7 inches (4920 mm)
Width:
71.5 inches (1816 mm)
Height:
54.7 inches (1390 mm) (Coupe/Convertible), 56.9 inches (1445 mm) (Sedan)
Interior
Seating Capacity:
5
Cargo
Trunk Volume Coupe Convertible:
Approx. 11.5 cu ft
Trunk Volume Sedan:
Approx. 13.7 cu ft
Weights
Curb Weight 4Cyl:
Approx. 3200 - 3400 lbs
Curb Weight V6:
Approx. 3400 - 3600 lbs
Gross Vehicle Weight Rating:
Approx. 4500 lbs
Wheel And Tire
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Standard Tire Size:
215/55R16, 225/50R17 (depending on trim)
Optional Wheel Size:
17-inch alloy
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good
NHTSA Front Impact Passenger:
Good
NHTSA Side Impact Front Seat:
Good
NHTSA Side Impact Rear Seat:
Good
IIHS Side Impact:
Acceptable
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS) (optional)
Passive Features
Passive Safety Features:
Driver and front passenger airbags, side curtain airbags (optional), pretensioning seatbelts
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD player, optional premium audio system, optional navigation (rare).
Driver Assistance
Driver Assistance Features:
Cruise control.
Connectivity
Connectivity Options:
Auxiliary input jack (optional), limited connectivity for the era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months, whichever comes first (depending on oil type and driving conditions).
Transmission Fluid Change Interval:
Every 60,000 - 100,000 miles (consult manual for specific intervals based on driving).
Spark Plug Replacement:
100,000 miles (for platinum or iridium plugs)
Fluid Specifications
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) OAT Antifreeze/Coolant (Mopar or equivalent)
Brake Fluid Type:
DOT 3
Fluid Capacities
Engine Oil Capacity:
4.5 quarts (with filter) for 2.7L V6, 4.0 quarts (with filter) for 2.4L 4-cyl.
Coolant Capacity:
Approx. 7.0 - 8.0 quarts
Known Issues
Common Issue 1:
Oil leaks from valve cover gaskets and oil filter housing.
Common Issue 2:
Premature wear of suspension components (ball joints, tie rod ends).
Common Issue 3:
Transmission shift issues or failure in the 42RLE automatic transmission.
Common Issue 4:
Water pump leaks and failure, particularly on the 2.7L V6.
Common Issue 5:
HVAC blend door actuator failure causing temperature control issues.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Chrysler is a long-standing American automotive manufacturer with a history of innovation and distinctive styling.
Model Evolution
Sebring Generation:
JR platform, representing the second generation of the Sebring nameplate.
Platform Shared With:
Dodge Stratus (coupe/sedan), Mitsubishi Eclipse/Galant.
Production
Production Years Jr:
2001-2006
Production Location
Manufacturing Plant:
Sterling Heights, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2004 model are not widely publicized, the Sebring was generally considered a competent and stylish offering in its segment for its time.
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