CITROEN C4 1.4i 16V 2004 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Citroën Model: C4 Year: 2004 Engine: 1.4i 16V Codes Engine Code Primary: KFU (ET3) Chassis Code Primary: B7 👋 Introduction Market Position Market Position: The Citroën C4 (B7 generation) was positioned as a stylish and comfortable family hatchback, competing in the C-segment against rivals like the Volkswagen Golf, Ford Focus, and Renault Mégane. It offered a distinctive French design and a focus on ride comfort. Competitive Analysis Competitive Analysis: The 1.4i 16V (ET3 engine) variant provided an accessible entry-level option focusing on fuel efficiency and lower running costs, appealing to budget-conscious buyers. Its rivals often offered similar engine sizes and performance profiles. Key Features Key Features: Distinctive exterior styling, comfortable ride quality, spacious interior for its class, emphasis on safety features. 📋 Manual Details Coverage Areas Coverage: Full Service and Repair Page Count Page Count: Estimated 1500-2500 pages (typical for comprehensive manuals) Manual Type Manual Type: Professional Workshop Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system Fuel System: Fuel injection system, fuel pump, injectors, fuel filter, fuel lines, evaporative emission control Ignition System: Ignition coils, spark plugs, crankshaft position sensor, camshaft position sensors Exhaust System: Exhaust manifold, catalytic converter, mufflers, oxygen sensors Transmission Manual: Manual gearbox (e.g., BE4 series), clutch, shift mechanism, gearbox oil Transmission Automatic: N/A for this specific engine variant Suspension: Front suspension (McPherson struts), rear suspension (torsion beam or independent), shock absorbers, springs, control arms, bushings Steering: Power steering system (hydraulic or electric), steering rack, tie rods, steering column Brakes: Front and rear disc brakes, brake calipers, brake pads, brake rotors, brake lines, ABS system, EBD, brake booster, master cylinder Electrical System: Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting system, horn Body And Chassis: Body panels, doors, hood, trunk, interior trim, glass, chassis components HVAC: Heating, ventilation, and air conditioning system, refrigerant circuits, blower motor, climate control unit Body Electronics: Central locking, power windows, mirrors, wipers, immobilizer, instrument cluster Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacement Troubleshooting: Diagnostic procedures, fault code interpretation, common problems and solutions Repair: Step-by-step repair procedures for all major systems, component replacement, adjustments Diagnostics: On-board diagnostics (OBD-II) procedures, sensor testing, actuator testing Rebuilds: Engine, transmission, and other major component rebuild procedures Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical specifications Air Conditioning Service: Diagnosis and repair of AC system, refrigerant recharge procedures, component replacement (compressor, condenser, evaporator) Body Repair: Panel repair and replacement, welding procedures, door and window fitting, bumper repair, alignment procedures Lighting System Repair: Headlight adjustment, bulb replacement, repair of wiring harnesses for lighting circuits Wheel Alignment: Specifications and procedures for front and rear wheel alignment Interior Component Replacement: Removal and installation of dashboard, seats, door panels, center console Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls. Includes detailed diagnostic trees and electrical schematics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable - High resolution for clear reproduction Zoom Capability: Yes - Allows for detailed examination of diagrams and text Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe Acrobat Reader, WinZip/WinRAR Operating System Compatibility: All versions of Windows and macOS ⚙️ Engine Specifications Primary Engine Engine Name: TU5JP4 (older variant) / ET3 (newer variant) - commonly referred to by its displacement Engine Type: Inline 4-cylinder, naturally aspirated petrol Displacement: 1360 cc (1.4 Liters) Bore X Stroke: 75.0 mm x 77.0 mm (typical for ET3) Compression Ratio: 10.2:1 (typical for ET3) Performance Horsepower: 90 PS (66 kW) @ 5700 rpm (typical for ET3) Torque: 133 Nm (98 lb-ft) @ 3250 rpm (typical for ET3) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded Petrol (RON 95 recommended) Valvetrain Valvetrain Type: DOHC (Double Overhead Camshaft), 16 valves Emissions Emissions Standard: Euro 3/4 compliant (depending on specific market and build date) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (e.g., BE4 series) Optional Transmission Type Optional: 4-speed Automatic Transmission (AL4 - typically paired with 1.6L engines, less common with 1.4L in this year) Features Clutch Type: Hydraulic, single dry plate Manual Gear Ratios: Specific ratios available in the manual (e.g., 1st: ~3.45, 5th: ~0.85) Transmission Fluid Type: API GL-5, SAE 75W-80 Transmission Fluid Capacity: Approx. 2.0 - 2.2 liters 📐 Dimensions Exterior Length: Approx. 4200 mm Width: Approx. 1760 mm Height: Approx. 1460 mm Wheelbase: Approx. 2610 mm Weights Curb Weight: Approx. 1200-1250 kg Gross Vehicle Weight: Approx. 1700-1750 kg Cargo Boot Capacity: Approx. 320 - 340 liters (Hatchback) 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (for the C4 range, specifically tested in...
The Citroën C4 (B7 generation) was positioned as a stylish and comfortable family hatchback, competing in the C-segment against rivals like the Volkswagen Golf, Ford Focus, and Renault Mégane. It offered a distinctive French design and a focus on ride comfort.
Competitive Analysis
Competitive Analysis:
The 1.4i 16V (ET3 engine) variant provided an accessible entry-level option focusing on fuel efficiency and lower running costs, appealing to budget-conscious buyers. Its rivals often offered similar engine sizes and performance profiles.
Key Features
Key Features:
Distinctive exterior styling, comfortable ride quality, spacious interior for its class, emphasis on safety features.
📋 Manual Details
Coverage Areas
Coverage:
Full Service and Repair
Page Count
Page Count:
Estimated 1500-2500 pages (typical for comprehensive manuals)
Diagnosis and repair of AC system, refrigerant recharge procedures, component replacement (compressor, condenser, evaporator)
Body Repair:
Panel repair and replacement, welding procedures, door and window fitting, bumper repair, alignment procedures
Lighting System Repair:
Headlight adjustment, bulb replacement, repair of wiring harnesses for lighting circuits
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment
Interior Component Replacement:
Removal and installation of dashboard, seats, door panels, center console
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls. Includes detailed diagnostic trees and electrical schematics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable - High resolution for clear reproduction
Zoom Capability:
Yes - Allows for detailed examination of diagrams and text
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe Acrobat Reader, WinZip/WinRAR
Operating System Compatibility:
All versions of Windows and macOS
⚙️ Engine Specifications
Primary Engine
Engine Name:
TU5JP4 (older variant) / ET3 (newer variant) - commonly referred to by its displacement
Engine Type:
Inline 4-cylinder, naturally aspirated petrol
Displacement:
1360 cc (1.4 Liters)
Bore X Stroke:
75.0 mm x 77.0 mm (typical for ET3)
Compression Ratio:
10.2:1 (typical for ET3)
Performance
Horsepower:
90 PS (66 kW) @ 5700 rpm (typical for ET3)
Torque:
133 Nm (98 lb-ft) @ 3250 rpm (typical for ET3)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded Petrol (RON 95 recommended)
Valvetrain
Valvetrain Type:
DOHC (Double Overhead Camshaft), 16 valves
Emissions
Emissions Standard:
Euro 3/4 compliant (depending on specific market and build date)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (e.g., BE4 series)
Optional
Transmission Type Optional:
4-speed Automatic Transmission (AL4 - typically paired with 1.6L engines, less common with 1.4L in this year)
Features
Clutch Type:
Hydraulic, single dry plate
Manual Gear Ratios:
Specific ratios available in the manual (e.g., 1st: ~3.45, 5th: ~0.85)
Transmission Fluid Type:
API GL-5, SAE 75W-80
Transmission Fluid Capacity:
Approx. 2.0 - 2.2 liters
📐 Dimensions
Exterior
Length:
Approx. 4200 mm
Width:
Approx. 1760 mm
Height:
Approx. 1460 mm
Wheelbase:
Approx. 2610 mm
Weights
Curb Weight:
Approx. 1200-1250 kg
Gross Vehicle Weight:
Approx. 1700-1750 kg
Cargo
Boot Capacity:
Approx. 320 - 340 liters (Hatchback)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for the C4 range, specifically tested in 2004)
Active Features
ABS:
Standard Anti-lock Braking System
Ebs:
Electronic Brakeforce Distribution
Emergency Brake Assist:
Standard
Esp:
Optional Electronic Stability Program (ESP)
Passive Features
Airbags:
Multiple airbags (front, side, curtain) depending on trim level
Seatbelts:
Three-point seatbelts with pre-tensioners and force limiters
Child Seat Anchors:
ISOFIX mounting points
💡 Technology Features
Infotainment
Infotainment System:
Basic CD player, radio with RDS. Higher trims might offer MP3 compatibility and an auxiliary input. Limited early connectivity options.
Driver Assistance
Driver Assistance Features:
Cruise control, speed limiter, parking sensors (optional on some trims).
Connectivity
Connectivity Features:
Limited in 2004; typically Bluetooth hands-free was an optional upgrade on higher trims, or not available at all.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 20,000 km or 12 months, whichever comes first
Air Filter Replacement:
Every 40,000 km or 24 months
Spark Plug Replacement:
Every 60,000 km (if standard plugs) or 80,000-100,000 km (if long-life)
Timing Belt Replacement:
Every 120,000 km or 8 years
Fluid Specifications
Engine Oil Specification:
ACEA A3/B4 or C2, API SL/SM, SAE 5W-30 or 0W-30 (low SAPS oil recommended for diesel, but for petrol 5W-30 is common)
Engine Oil Capacity:
Approx. 3.5 - 3.7 liters
Coolant Specification:
PSA S71 700, Antifreeze/Coolant (e.g., blue/purple type, typically ethylene glycol based with organic additives - OAT)
Brake Fluid Specification:
DOT 4
Power Steering Fluid:
ES-M2C195-A (typically a proprietary mineral-based fluid or a Dexron III compatible fluid)
Known Issues
Known Issues Common:
Coil pack failures, minor electrical gremlins, suspension component wear (bushings, drop links), early catalytic converter issues, clutch slave cylinder leaks (manual gearbox), occasional issues with electronic throttle body.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Citroën has a long history of innovation in automotive design and engineering, particularly known for pioneering hydropneumatic suspension and avant-garde styling.
Model Evolution
Model Evolution:
The first-generation Citroën C4 (B7) replaced the Citroën Xsara. It was designed to be a more modern and stylish offering, with a focus on comfort and a unique interior design, including a fixed-hub steering wheel.
Production
Production Period:
2004 - 2010 (First Generation)
Assembly Location:
Mulhouse, France; Ryton, United Kingdom (initially)
🏆 Awards & Recognition
Recognitions
Euro Ncap Recognition:
Achieved a 5-star safety rating from Euro NCAP in 2004, indicating excellent occupant protection.