CITROEN C8 2.0 HDi 2004 Full Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Citroën
Model:
C8
Year:
2004
Engine Variant:
2.0 HDi
Codes
Engine Code Family:
DW10
Generation
Generation:
First Generation (Phase 1)
👋 Introduction
Market Position
Segment:
Large MPV (Multi-Purpose Vehicle)
Competitive Analysis
Competitors:
Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Renault Espace, Peugeot 807, Fiat Ulysse
Key Features
Vehicle Features:
Spacious interior, flexible seating, sliding rear doors, comfortable ride
Manual Value Proposition
Benefits:
Saves time and money on repairs, empowers DIY maintenance, provides professional-level guidance
📋 Manual Details
Coverage Areas
Regions Covered:
Global (focus on European market)
Page Count
Estimated Page Count:
High (typical for comprehensive workshop manuals)
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (2.0 HDi), Fuel System, Exhaust System
Transmission:
Manual and Automatic Gearboxes
Chassis:
Suspension (Front and Rear), Steering System, Braking System
Electrical:
Engine Management, Lighting, Instruments, Body Electronics, HVAC Control, Audio System
Bodywork:
Body Panels, Doors, Windows, Interior Trim, Body Repair
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks
Repair:
Component Disassembly and Reassembly, Component Replacement, Major Overhauls
Troubleshooting:
Diagnostic Procedures, Fault Finding, Error Code Interpretation
Diagnostics:
OBD-II Diagnosis, Specific Component Testing
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine rebuilds and electrical system diagnostics)
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printable:
Yes (Full Printable)
Zoom Functionality
Zoom:
Yes (Zoom IN/OUT)
Binding Type
Binding:
Digital (Downloadable PDF)
Paper Type
Paper Type Equivalence:
Not Applicable (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Turbocharged Diesel (HDi)
Displacement:
1997 cc
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
17.5:1 (Typical for DW10TD)
Horsepower:
110 PS (80 kW) @ 4000 rpm (typical for 2.0 HDi 110)
Torque:
250 Nm (184 lb-ft) @ 1750 rpm (typical for 2.0 HDi 110)
Fuel System
Injection System:
Common Rail Direct Injection (CRDi)
Fuel Type:
Diesel
Performance
Emissions Standard:
Euro 3 (typical for 2004 model)
🔧 Transmission
Standard
Type:
5-Speed Manual
Optional
Type:
4-Speed Automatic (AL4)
Features
Clutch:
Hydraulic
📐 Dimensions
Exterior
Length:
4.75 m (approx.)
Width:
1.93 m (approx.)
Height:
1.76 m (approx.)
Interior
Seating Capacity:
5 to 7 seats
Cargo
Luggage Capacity:
Variable (up to 2100 liters with rear seats folded)
Weights
Curb Weight:
1750 kg - 1900 kg (depending on configuration)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for earlier models, specific 2004 may vary)
Active Features
ABS:
Standard
Esp Traction Control:
Optional/Standard depending on trim
Passive Features
Airbags:
Front, Side, Curtain Airbags (variable by market/trim)
💡 Technology Features
Infotainment
Audio System:
CD Player, Radio, Speaker configuration (e.g., 6 speakers)
Navigation:
Optional Satellite Navigation system (e.g., RT3)
Driver Assistance
Cruise Control:
Available on higher trims or as an option
Connectivity
Handsfree Calling:
Optional Bluetooth handsfree system
Comfort Features
Climate Control:
Manual or Dual-Zone Automatic Climate Control
Parking Assistance:
Optional Rear Parking Sensors
🔧 Maintenance
Service Intervals
Oil Change Interval:
15,000 km or 1 year (whichever comes first) - Refer to manual for exact specifications
Timing Belt Replacement:
Typically 120,000 km or 5-6 years for DW10 engines (verify with manual)
Fluid Specifications
Engine Oil Grade:
ACEA B4 or C2, API CF-4, SAE 5W-40 or 5W-30 (synthetic diesel engine oil - consult manual for specific grades and approvals)
Coolant:
OAT (Organic Acid Technology) Antifreeze, Blue or Purple color, typically PSA specification B71 5110
Brake Fluid:
DOT 4
Transmission Fluid Manual:
GL-4, SAE 75W-80 (verify with manual)
Transmission Fluid Automatic:
LF-11 or similar (e.g., Mobil ATF LT 71141) - requires specific fluid for AL4 gearbox
Known Issues
Common Faults:
DPF regeneration issues (if fitted), EGR valve problems, injector wear, suspension component wear, electronic glitches, automatic gearbox issues (AL4)
Filters
Oil Filter Part Number Example:
Purflux LS714, Fram PH21232 (verify with vehicle VIN)
Air Filter Part Number Example:
Purflux A1080, Mann-Filter C34202 (verify with vehicle VIN)
Fuel Filter Part Number Example:
Purflux EP210, Bosch 0450907101 (verify with vehicle VIN)
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Citroën, a historic French automotive manufacturer known for innovative designs and comfortable vehicles.
Model Evolution
Platform Sharing:
Part of the large MPV family shared with Peugeot (807), Fiat (Ulysse), and Lancia (Phedra) under the Sevel (Société Européenne de Véhicules Légers) joint venture.
Production
Production Period:
2002-2008 (First Generation)
Manufacturing Plant:
Sevelnord Plant, Hordain, France
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Not prominently awarded individually; part of a successful MPV family segment.
Ratings
Consumer Ratings:
Generally well-received for practicality and comfort, but with some noted reliability concerns typical of the era's diesel technology and complex electronics.
Purflux LS714, Fram PH21232 (verify with vehicle VIN)
Air Filter Part Number Example:
Purflux A1080, Mann-Filter C34202 (verify with vehicle VIN)
Fuel Filter Part Number Example:
Purflux EP210, Bosch 0450907101 (verify with vehicle VIN)
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Citroën, a historic French automotive manufacturer known for innovative designs and comfortable vehicles.
Model Evolution
Platform Sharing:
Part of the large MPV family shared with Peugeot (807), Fiat (Ulysse), and Lancia (Phedra) under the Sevel (Société Européenne de Véhicules Légers) joint venture.
Production
Production Period:
2002-2008 (First Generation)
Manufacturing Plant:
Sevelnord Plant, Hordain, France
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Not prominently awarded individually; part of a successful MPV family segment.
Ratings
Consumer Ratings:
Generally well-received for practicality and comfort, but with some noted reliability concerns typical of the era's diesel technology and complex electronics.