2004 Husqvarna Husky TE TC 250 450 SMR 450 Parts Catalogue
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🏷️ Basic Information Identification Make: Husqvarna Model: Husky TE TC SMR Year: 2004 Variant: 250, 450 Product Type: Parts Catalogue 👋 Introduction Market Position Market Position: Essential resource for owners and technicians working on 2004 Husqvarna TE, TC, and SMR motorcycles, facilitating accurate part sourcing. Target Audience: Husqvarna owners, independent repair shops, parts suppliers. Competitive Analysis Competitive Analysis: Provides a vital advantage over generic repair manuals by offering specific OEM part numbers and diagrams, preventing incorrect part purchases and ensuring correct assembly. Key Features Key Features: Instant download, accessible on multiple devices, aids in DIY repairs and cost-saving measures, ensures authenticity of replacement parts. 📋 Manual Details Coverage Areas Coverage Areas: Complete parts identification for Husqvarna TE, TC, and SMR models Page Count Page Count: Not specified in product information, typically varies for parts catalogs. Manual Type Manual Type: Parts Catalogue Language Language: Assumed English based on product description, but not explicitly stated. Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Systems Covered: Engine, Chassis, Suspension, Brakes, Electrical System, Bodywork, Wheels, Fuel System, Exhaust System, Cooling System, Drivetrain, Controls. Engine Internal Components: Pistons, rings, valves, camshafts, crankshaft, connecting rods, bearings, oil pump. Suspension Components: Front forks (cartridge, seals, springs), rear shock absorber (linkages, seals, spring). Brake System Components: Brake calipers, master cylinders, brake lines, brake discs, brake pads. Electrical System Components: Ignition system components (CDI, stator, spark plug), lighting coils, wiring harness diagrams (simplified for off-road), battery (if applicable). Drivetrain Components: Clutch assembly, transmission gears, shift drum, output shaft, drive sprocket. Fuel System Components: Carburetor internal parts, fuel petcock, fuel lines. Cooling System Components: Radiator, water pump, hoses, thermostat (if applicable). Bodywork And Plastics: Fenders, side panels, fuel tank, seat, chain guard. Wheels And Tires: Rims, spokes, hubs, wheel bearings, tire sizes. Exhaust System Components: Exhaust header pipes, mufflers, mounting hardware. Controls And Linkages: Throttle cables, clutch cable, brake levers, shift levers, kickstarter. Procedures Included Procedures Included: Component identification, part number lookup, assembly diagrams, exploded views. Part Number Identification: Crucial for ordering correct OEM replacement parts. Assembly Diagrams: Visual guides for reassembling components correctly. Exploded Views: Detailed breakdowns showing how all parts fit together. Technical Depth Technical Depth: Component-level detail, enabling precise identification of wear items and replacement parts for any section of the motorcycle. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Likely to be searchable if created from digital source files, enhancing usability. Print Quality Print Quality: High resolution for clear diagrams and text, suitable for printing specific pages. Illustration Clarity: High clarity in illustrations and diagrams is essential for parts catalogs to accurately depict component relationships. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, Single Cylinder (for both 250 and 450 variants) Valve Train: DOHC, 4 valves per cylinder Performance Bore X Stroke 250: Likely around 76mm x 54.8mm (specific data requires factory specs, typical for this displacement) Bore X Stroke 450: Likely around 95mm x 63.4mm (specific data requires factory specs, typical for this displacement) Horsepower Estimate 250: Approximately 30-35 HP (estimate, varies significantly with tuning and conditions) Horsepower Estimate 450: Approximately 40-45 HP (estimate, varies significantly with tuning and conditions) Fuel System Carburetor: Likely Keihin FCR or similar performance carburetor (specific size varies by model) Ignition Timing: Details on ignition timing adjustments might be inferred from component part numbers for ignition modules. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Gear Ratios: N/A (OEM specific, parts catalog would list individual gears) Features Clutch Type: Wet multi-plate Gear Ratios: Specific gear ratios for each model variant (250/450) would be detailed in the catalogue. 📐 Dimensions Exterior Wheelbase: Varies by model (TE/TC/SMR), typically around 1460-1480mm Ground Clearance: Varies by model, typically ample for off-road use (e.g., >300mm). Weights Dry Weight 250: Approximately 100-105 kg (specific data requires factory specs) Dry Weight 450: Approximately 105-110 kg (specific data requires factory specs) Fuel Capacity: Typically around 7-10 liters for enduro/motocross models. 🛡️ Safety Features Ratings Safety Ratings: N/A for off-road motorcycles (focus is on mechanical integrity and performance) Active Features Active Features: Powerful braking system (typically Brembo or similar), responsive handling. Passive Features Passive Features: Robust frame construction, durable bodywork designed for off-road use. 💡 Technology Features Infotainment Infotainment Features: N/A (focus on performance and off-road capability) 🔧 Maintenance Service Intervals Service Intervals: Refer to the official Service Manual for detailed intervals. General maintenance includes oil changes every 10-15 hours of riding, air filter cleaning/replacement after each ride, spark plug checks, chain adjustments, and valve clearance checks. Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity. Typically SAE 10W-40 or 15W-50, synthetic motorcycle oil meeting JASO MA standards. Coolant Type: Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio typical). Brake Fluid Type: DOT 4 Fork...
Essential resource for owners and technicians working on 2004 Husqvarna TE, TC, and SMR motorcycles, facilitating accurate part sourcing.
Target Audience:
Husqvarna owners, independent repair shops, parts suppliers.
Competitive Analysis
Competitive Analysis:
Provides a vital advantage over generic repair manuals by offering specific OEM part numbers and diagrams, preventing incorrect part purchases and ensuring correct assembly.
Key Features
Key Features:
Instant download, accessible on multiple devices, aids in DIY repairs and cost-saving measures, ensures authenticity of replacement parts.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete parts identification for Husqvarna TE, TC, and SMR models
Page Count
Page Count:
Not specified in product information, typically varies for parts catalogs.
Manual Type
Manual Type:
Parts Catalogue
Language
Language:
Assumed English based on product description, but not explicitly stated.
Component identification, part number lookup, assembly diagrams, exploded views.
Part Number Identification:
Crucial for ordering correct OEM replacement parts.
Assembly Diagrams:
Visual guides for reassembling components correctly.
Exploded Views:
Detailed breakdowns showing how all parts fit together.
Technical Depth
Technical Depth:
Component-level detail, enabling precise identification of wear items and replacement parts for any section of the motorcycle.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely to be searchable if created from digital source files, enhancing usability.
Print Quality
Print Quality:
High resolution for clear diagrams and text, suitable for printing specific pages.
Illustration Clarity:
High clarity in illustrations and diagrams is essential for parts catalogs to accurately depict component relationships.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, Single Cylinder (for both 250 and 450 variants)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Bore X Stroke 250:
Likely around 76mm x 54.8mm (specific data requires factory specs, typical for this displacement)
Bore X Stroke 450:
Likely around 95mm x 63.4mm (specific data requires factory specs, typical for this displacement)
Horsepower Estimate 250:
Approximately 30-35 HP (estimate, varies significantly with tuning and conditions)
Horsepower Estimate 450:
Approximately 40-45 HP (estimate, varies significantly with tuning and conditions)
Fuel System
Carburetor:
Likely Keihin FCR or similar performance carburetor (specific size varies by model)
Ignition Timing:
Details on ignition timing adjustments might be inferred from component part numbers for ignition modules.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Gear Ratios:
N/A (OEM specific, parts catalog would list individual gears)
Features
Clutch Type:
Wet multi-plate
Gear Ratios:
Specific gear ratios for each model variant (250/450) would be detailed in the catalogue.
📐 Dimensions
Exterior
Wheelbase:
Varies by model (TE/TC/SMR), typically around 1460-1480mm
Ground Clearance:
Varies by model, typically ample for off-road use (e.g., >300mm).
Weights
Dry Weight 250:
Approximately 100-105 kg (specific data requires factory specs)
Dry Weight 450:
Approximately 105-110 kg (specific data requires factory specs)
Fuel Capacity:
Typically around 7-10 liters for enduro/motocross models.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A for off-road motorcycles (focus is on mechanical integrity and performance)
Active Features
Active Features:
Powerful braking system (typically Brembo or similar), responsive handling.
Passive Features
Passive Features:
Robust frame construction, durable bodywork designed for off-road use.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (focus on performance and off-road capability)
🔧 Maintenance
Service Intervals
Service Intervals:
Refer to the official Service Manual for detailed intervals. General maintenance includes oil changes every 10-15 hours of riding, air filter cleaning/replacement after each ride, spark plug checks, chain adjustments, and valve clearance checks.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity. Typically SAE 10W-40 or 15W-50, synthetic motorcycle oil meeting JASO MA standards.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio typical).
Brake Fluid Type:
DOT 4
Fork Oil Type:
Specific viscosity and type (e.g., WP suspension fluid or equivalent) would be listed for fork internals.
Rear Shock Oil Type:
Specific oil for the rear shock absorber would be listed.
Known Issues
Known Issues:
While specific issues are model-dependent and best identified through a full service manual, common areas for off-road bikes of this era include wear on clutch plates, valve seat wear, chain and sprocket wear, and suspension seal leaks.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Husqvarna Motorcycles has a long and storied history dating back to Sweden in 1903, with a strong heritage in off-road racing and innovation.
Model Evolution
Model Evolution:
The TE (Enduro) and TC (Motocross) lines have been staples for Husqvarna, evolving with updated engines, chassis, and suspension components to meet performance demands.
Production
Production Period:
Models covered are from the 2004 model year, a period when Husqvarna was undergoing significant development under Italian ownership (Cagiva Group).
🏆 Awards & Recognition
Recognitions
Recognitions:
Husqvarna motorcycles of this era were highly regarded in their respective classes (enduro and motocross) for performance and handling. Specific awards are model-dependent.